2G Cutting of crash bar and bumper

[Turboed_talon_tsi]

Hello, I’m putting a cxracing
/punishment intercooler kit and got it all on, next step is to cut the crash bar and bumper so it all fits, the bar it’s mounted on is the one that dips down a little. Was wondering the measurements of the cuts or what you guys have done to make it fit, if you could show pictures that would be appreciated. Thanks!

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[FIBA M - EC17PSE]

Offer it up and roughly mark out the cut and then cut it and trim to suit! There is no template and this just involves you measuring and trmming to suit so its all on how good you are at small cuts and measure twice cut once kinda thing .

Best advice is grab a tape and measure from the mounting holes in and then work from that down

 

[Bvsoloman5000]

Just dont be like the last guy who owned my girlfriends car and cut the entire lower crossmember/lower core support out of it from end to end
Like mentioned above, take your time. Small cuts -test fit- grind a little bigger-test fit etc.
Im not a professional by any means, but i have done my fair share of cutting and fitting. Lol Take your time and be patient and it will be perfect when your finished!

 

[1990TSIAWDTALON]

Here is my write up when I did mine on my 90 Talon, with pictures. A plasma cutter is a life saver!

https://www.dsmtuners.com/threads/1990-talon-vrsf-fmic-install-keeping-ps-cooler-and-factory-oil-cooler.474794/