awdfun
20+ Year Contributor
- 68
- 4
- Mar 2, 2003
-
Flagstaff,
Arizona
My first event of 2009 went well. I made the transition to DE3 for this event and I'm really glad I did because speeds are much higher and there wasn't near the traffic issues there were with DE2. I could actually drive hard for the entire session without catching up to a long line of traffic. It was great!
This is also the first time I didn't drive my car to the track. A buddy offered to loan me his car trailer so I figured why not. My stock tranny hasn't been shifting real nicely, and it has two years of track days and autocrosses on it...so I took him up on the offer and loaded the car up.
Prior to this event, I was having cooling issues. Even with the heat on and both fans clicked on with DSMLink, I was hitting something over 230 degrees only half way into the 20 minute sessions. And being Phoenix, AZ, it was a bit warm out to start with. So I splurged and bought a Koyo radiator. Well, that turned out to be a bunch more work than anticipated. The Koyo was a full inch thicker than my old radiator which meant my 16g j-pipe didn't fit behind the radiator fans anymore.
Thinking it would be a better fix, I decided to turn the compressor housing ~160 degrees and make a downfiring 16g setup. I never was fond of running IC piping an inch from the FP exhaust manifold, so why not, right? TRE sent me a few pics of work they did years ago, so I had somewhat of an idea of what needed to be done. Attached is a pic of how we welded up the wastegate posts, and the final setup with intercooler piping.
All done, right? No...the J-pipe was eliminated but the main radiator fan wouldn't clear the wastegate. Well, that meant I was going to have to get some aftermarket fans that would fit, and quickly, because the event was just over a week away at that point.
I ordered two 12" puller SPAL's from RRE. One of the thin ones (1230 CFM) and one thicker one (1360 CFM). They fit quite well, and I had decent clearance with each fan mounted. See the attached pic with the fans bolted to the Koyo. For anyone that hasn't mounted fans with brackets, it took me a LONG time to make all 8 brackets, bent at the right angle, and with the correct distance between the mounting holes. I wasn't going to chance the little zip tie mounting system with all the miles (hard miles) I put on this car.
All done, right? No...The A/C side fan (the smaller of the two) was practically touching the lower heat shield by the wastegate flapper arm. So I tossed the oem radiator brackets and fabbed up new ones that tilted the radiator a bit over 1/2" closer to that front frame support bar. And finally, everything fit under the hood without contact where there wasn't supposed to be!
Of course I still had to wire them, build a heat shield for my exhaust manifold, and a few other things prior to the track day, but I was 90% there!
This is also the first time I didn't drive my car to the track. A buddy offered to loan me his car trailer so I figured why not. My stock tranny hasn't been shifting real nicely, and it has two years of track days and autocrosses on it...so I took him up on the offer and loaded the car up.
Prior to this event, I was having cooling issues. Even with the heat on and both fans clicked on with DSMLink, I was hitting something over 230 degrees only half way into the 20 minute sessions. And being Phoenix, AZ, it was a bit warm out to start with. So I splurged and bought a Koyo radiator. Well, that turned out to be a bunch more work than anticipated. The Koyo was a full inch thicker than my old radiator which meant my 16g j-pipe didn't fit behind the radiator fans anymore.
Thinking it would be a better fix, I decided to turn the compressor housing ~160 degrees and make a downfiring 16g setup. I never was fond of running IC piping an inch from the FP exhaust manifold, so why not, right? TRE sent me a few pics of work they did years ago, so I had somewhat of an idea of what needed to be done. Attached is a pic of how we welded up the wastegate posts, and the final setup with intercooler piping.
All done, right? No...the J-pipe was eliminated but the main radiator fan wouldn't clear the wastegate. Well, that meant I was going to have to get some aftermarket fans that would fit, and quickly, because the event was just over a week away at that point.
I ordered two 12" puller SPAL's from RRE. One of the thin ones (1230 CFM) and one thicker one (1360 CFM). They fit quite well, and I had decent clearance with each fan mounted. See the attached pic with the fans bolted to the Koyo. For anyone that hasn't mounted fans with brackets, it took me a LONG time to make all 8 brackets, bent at the right angle, and with the correct distance between the mounting holes. I wasn't going to chance the little zip tie mounting system with all the miles (hard miles) I put on this car.
All done, right? No...The A/C side fan (the smaller of the two) was practically touching the lower heat shield by the wastegate flapper arm. So I tossed the oem radiator brackets and fabbed up new ones that tilted the radiator a bit over 1/2" closer to that front frame support bar. And finally, everything fit under the hood without contact where there wasn't supposed to be!
Of course I still had to wire them, build a heat shield for my exhaust manifold, and a few other things prior to the track day, but I was 90% there!

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. I foresee a carbontrix hood vent in your near future.


Mine is 100% behind me and my racing. I do still believe your front mount contributes to your cooling issues. I have seen guys in the past (Collier) have the same issues and have either gone back to a sidemount setup or tried a "V" mount setup. I know with talking to him, the sidemount was the only consistant setup he coould find. I use the Dejon big side mount intercooler in my setup and my temps never get over 185 degrees. Even in the middle of the summer in the south which is very hot.
