Mr Peepers
DSM Wiseman
- 1,272
- 28
- Oct 16, 2005
-
Janesville,
Wisconsin
I know you just put the turbo back on, and I'm sure you don't want to remove it again, but here's an "easy" way as long as you replaced the mani to turbo stud with another bolt. It's still possible to do as long as you can pull the stud out with the turbo still attached.
-Try to get the 4 mani to turbo bolts loose. If you can't, drive the car around a bit and try again. Heat and PB blaster/liquid wrench help.
-Unbolt your downpipe. Again, heat and rust penetrant if they won't budge.
-Unhook the battery.
-Take out the oil dipstick mount(it's easy to blow the alternator fuse trying to get the bolt out with the battery hooked up). Don't worry, no oil will come out.
-Take the WGA arm off from the flapper lever or take the WGA off completely.
-Undo the clamp on the center section of the turbo. It's a single bolt holding it together.
-Unplug the o2 sensor from the harness.
-Remove the 4 turbo bolts the rest of the way.
-Carefully pry the turbine housing from the rest of the turbo, making sure it comes off evenly without bending any turbine blades.
-Work the turbine housing underneath the car and pull it out. The o2 housing/o2 sensor will come with it.
-Unbolt the o2 housing from the turbine housing.
Now you can begin to port for boost creep.
I recommend a die grinder(electric or pneumatic) and double cut carbide burrs. The "flame" shape is the most versatile IMO.
Work slowly and continually check your progress.
Here are some articles/threads:
http://www.dsmtuners.com/forums/art...oler/186525-how-cure-boost-creep-porting.html
http://www.dsmtuners.com/forums/bolt-tech/217409-porting-my-14b-oldman-your-needed.html
http://www.dsmtuners.com/forums/turbo-system-tech/275021-oldman-could-you-grade-my-porting.html
You want to guide the exhaust gases into the WG hole. You unshroud it by grinding material directly above the entrance to the hole and radius the top of the entrance. Leave the bottom of the hole alone since it "catches" some of the exhaust gas. You can also port the WG hole to better match the flapper, but be careful not to go to far and compromise the seal when it closes. Otherwise you'll have to deal with slow spool up from gases leaking past, and possible erosion. The overlap should be about the thickness of a nickel.
There are many more techniques scattered across these forums.
-Try to get the 4 mani to turbo bolts loose. If you can't, drive the car around a bit and try again. Heat and PB blaster/liquid wrench help.
-Unbolt your downpipe. Again, heat and rust penetrant if they won't budge.
-Unhook the battery.
-Take out the oil dipstick mount(it's easy to blow the alternator fuse trying to get the bolt out with the battery hooked up). Don't worry, no oil will come out.
-Take the WGA arm off from the flapper lever or take the WGA off completely.
-Undo the clamp on the center section of the turbo. It's a single bolt holding it together.
-Unplug the o2 sensor from the harness.
-Remove the 4 turbo bolts the rest of the way.
-Carefully pry the turbine housing from the rest of the turbo, making sure it comes off evenly without bending any turbine blades.
-Work the turbine housing underneath the car and pull it out. The o2 housing/o2 sensor will come with it.
-Unbolt the o2 housing from the turbine housing.
Now you can begin to port for boost creep.
I recommend a die grinder(electric or pneumatic) and double cut carbide burrs. The "flame" shape is the most versatile IMO.
Work slowly and continually check your progress.
Here are some articles/threads:
http://www.dsmtuners.com/forums/art...oler/186525-how-cure-boost-creep-porting.html
http://www.dsmtuners.com/forums/bolt-tech/217409-porting-my-14b-oldman-your-needed.html
http://www.dsmtuners.com/forums/turbo-system-tech/275021-oldman-could-you-grade-my-porting.html
You want to guide the exhaust gases into the WG hole. You unshroud it by grinding material directly above the entrance to the hole and radius the top of the entrance. Leave the bottom of the hole alone since it "catches" some of the exhaust gas. You can also port the WG hole to better match the flapper, but be careful not to go to far and compromise the seal when it closes. Otherwise you'll have to deal with slow spool up from gases leaking past, and possible erosion. The overlap should be about the thickness of a nickel.
There are many more techniques scattered across these forums.
.



Seems like more of a step in the right direction.