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Another A/F problem, and Idle!

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420RS

Probationary Member
11
0
Apr 2, 2007
Glen head, New York
Hi Guys,

I am new to this forum and did my best to find something that refers to a problem i am having with my 1997 RS, but had no luck so far.

My problem started when the timming belt broke on the car.
I then found another Engine of Talon, and sent it to machine shop, decided would
rebuilt strong N/A motor.

So they have put higher comperssion pistons i think 10:5:1 or something like that, not sure if thats correct, but i know it was 10 for sure. Anyways, bored .40 over, port polished.
Engine was looking great.
So, when it was done, i actually thought since motor has now obviously more HP then stock, i decided to order a little bit bigger injectors, so i ordered from HAHN motors a 220cc injectors.
---------------------------------------------------------------------
When we installed the engine, i started out great, engine was running great.
But some problems start occuring now.

I remember when after one night of driving, my RPM start jumping at idle pretty fast.
from 900 to 4500 back down to 1000 and so one, up and down.

My mechanic did put same old vacuum line when he installed the engine.
To be honest, the hoses don't look good, have small cracks, but defenatelly not that big to let that much AIR inside the intake to have it raised to 4500 in instant.

Also, on my old fuel rail, i didn't have Vacuum line connecting to it, but on Talons fuel rail there was a vacuum socket. So when we saw it, we assumed it was FPR, we didn't know where to connect it, or if it needed to be connected, so we figured since, we have old ECU which didn't use that line, we though not to connect anything to it. It was running well though for long time without beeing connected, so not sure if thats related.

Now some time later, Idle Jumping got Fixed on its own. And now it doesn't do it!
BUT, i am defenately running Lean now!

At WOT the black smoke star comming out of exhaust, and A/F Guage showing Rich. Plus all you can smell is unburned gasoline.

I have changed the O2 sensor, but no difference was made.
Also noiced that A/F Guage, on idle and when driving sometimes, stops jumping left and right, and instead ALL Lights are ON, After playing with throttle, it then will start working properly. The performace during lights on, defenately poor.

So seeing all these signs, i am confusined to what could be wrong with the car.
Is it Injectors too big?
Is it vacuum problem?
Is it sensor problem?

My first focus to fix this problem, will defenately be changing all the vacuum line now.
But I have no clue what to do with FPR on that Fuel Rail, should i connect it to the Intake Manifold or better off, getting the Fuel rail that doesn't have FPR on it, just like my old one.

Oh, also i noticed yesterday, that the small vacuum hose that goes to EGR, was somehow bent, and looking at the damage, it look as if there was defenately no air flowing towards or from EGR Valve, not sure which way it goes.

NOTE: All sensors were transfered from my old engine, except O2 sensor which was new.

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Also, i noticed when idle is steady at 900 RPM, i open throttle just a littlebit to approx. 1100 rpm and hold it there, the niddle goes up to 1100RPM then drops to 800 RPM and stays there, engine sounds like it def. is not running good, and then when i let go of throttle the RPM goes down to like 400 almost dieing, and gets back up to 900.
Actualy thats when i noticed the A/F guage had its lights ON in wide range, basucally all sections of the A?F Guage lights were on.

I just hope that i don't have to change every damn sensor on that engine.

Pretty sure due to running lean, and having lots of combustion. It did have a bad effect on many sensors.
---------------------------------------------------------------------

Next problem,
The Underdrive pulley was same old pulley, and its out of balance or something, cause it defenately not moving smooth when you look at it, and AC and Powerstearing Belts keep flying out of it. Is it a big problem? I mean is thats what it called Crank Walk?
Will changing the Puley to a new one, will fix the problem? I am changing it anyway!

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Next Problem,
The Thoat bearing, i think thats what it called. Its inside the Transmission. When you press on the clutch pedal, the fork inside transmission, is pushin this Round bearing towards the Clutch, thats when you shift gears.
That bearing is peace of sh*t on 420 Engines, I am sure you guys know what i am takling about.
When you let go of Clutch pedal, the fork suppose to pull the bearing back out and hold on to the bearing. The way the bearing is holding on to that fork is, with little PLASTIC hooks, which freaking BREAK sooo easily. My mechanic, tried to put that bearing in, and actually broke off 3 of them. On last one, I think he just snapped it in , telling me that he finally got it, but i still got the damn problem again. The bearing broke again, and its grines touching the rotating Clutch inside. I am sure though that my damn mechanic broke the 4th one and put it back in there anyways, cause chances that same thing break inside is so small.

So now i gotta change clutch and bearing again, and wonder if there is another option to go with this time. Is there a good after market Clucth with stronger bearing and hooks on them, and maybe the fork itself?
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I hope I can get assistance from you guys, on how to fix all these problems!
The car is in another shop now, new mechanics. They will be fixing that thing one at a time i guess. I will leave the feedback on what happend, and how it got fixed.
I will let ya know, what are the Engine Code, i don't remember of hand atm! Will get back on it tonight, need to stop by and check it.

Thank you all,
Regards,
ROB
 
So seeing all these signs, i am confusined to what could be wrong with the car.
Is it Injectors too big?
Is it vacuum problem?
Is it sensor problem?

your idle (and probably your leaning out at WOT) problem is probably the vacuum lines. Your ECU uses those lines to control your A/F ratio. replace those ASAP. put your stock injectors back in... if you dont have a bigger fuel pump then you definantly wont need bigger injectors. replace the vacuum lines and the injectors, then let us know.
 
When you let go of Clutch pedal, the fork suppose to pull the bearing back out and hold on to the bearing. The way the bearing is holding on to that fork is, with little PLASTIC hooks, which freaking BREAK sooo easily. My mechanic, tried to put that bearing in, and actually broke off 3 of them. On last one, I think he just snapped it in , telling me that he finally got it, but i still got the damn problem again. The bearing broke again, and its grines touching the rotating Clutch inside. I am sure though that my damn mechanic broke the 4th one and put it back in there anyways, cause chances that same thing break inside is so small.

So your TOB grinds only when the clutch in engaged but goes away when you push the clutch pedal in? If that is happening then it seems to be a common problem... my car does that until my car warms up.
 
your idle (and probably your leaning out at WOT) problem is probably the vacuum lines. Your ECU uses those lines to control your A/F ratio. replace those ASAP. put your stock injectors back in... if you dont have a bigger fuel pump then you definantly wont need bigger injectors. replace the vacuum lines and the injectors, then let us know.

Ok, will work on that,
though i talked to guys from Hahn, and they don't think it should be big difference between
190cc stock injectors, and 220cc that are on there now.
And honestly on previous performance, the injectors were fine!
They worked good, at full throttle and engine was running like a beast.

It's something happend after that idle problem, that it start running lean!
 
So your TOB grinds only when the clutch in engaged but goes away when you push the clutch pedal in? If that is happening then it seems to be a common problem... my car does that until my car warms up.

Yep you got right on that spot!

When you are in neutral and engine is cold, it grinds like hell!

But then once the car is warmer, for some reason it gets better!
Then when you engage the clutch, sound disappears.
Though i know its still broken.

I hate that plastic hooks!
Whats worth about it, it screws up a good cluth!
everytime it grinds, it shaves off the material of the clutch fingers.
When i saw my original clutch after loong grinding days, the fingers were almost gone!
So you can easily get stuck on the road one good sunny day!

Is there a better aftermarket TOB?
 
Yep you got right on that spot!

When you are in neutral and engine is cold, it grinds like hell!

But then once the car is warmer, for some reason it gets better!
Then when you engage the clutch, sound disappears.
Though i know its still broken.

I hate that plastic hooks!
Whats worth about it, it screws up a good cluth!
everytime it grinds, it shaves off the material of the clutch fingers.
When i saw my original clutch after loong grinding days, the fingers were almost gone!
So you can easily get stuck on the road one good sunny day!

Is there a better aftermarket TOB?

Well apparently, if you just grease up the TOB it wont rattle. i dont know why it happens so much with our cars but it does. The rattling wont effect anything, it will just be annoying until the car warms up. If its worth it to you to take the tranny off then you can make it go away but it really wont make a difference, my car has been doing it for almost 2 years now. I guess the 220cc injectors should be fine but they arent necessary. Make sure you fix those vacuum leaks! im willing to bet your problem is one of those lines. :thumb:
 
Those are the factory stock injectors that Corbin had on his '95 Talon ESi. He had them cleaned and flow tested.
 
Well, I know Corbin's car was stock when he started working on it (i dont know if he was the first owner). Hahn is a trustworthy reference, but you also cannot argue with the tested, and documented, flow of Corbin's cleaned injectors, either.

As Corbin has documentation, I will am siding with the 235cc/min.
 
Well, I know Corbin's car was stock when he started working on it (i dont know if he was the first owner). Hahn is a trustworthy reference, but you also cannot argue with the tested, and documented, flow of Corbin's cleaned injectors, either.

As Corbin has documentation, I will am siding with the 235cc/min.

Sure I understand, i am not arguing tha fact that those particular injectors weren't 235cc.
But without really knowing if those are stock or aftermarket, hard to agree that stock size is 235cc, cause i'm pretty sure hahn tested stock injectors too before specifying on the website that they are estimated to 190cc.

Anyways, i hope me fixing the vacuum lines will fix the car running lean.

I'll let ya know guys!
 
Ok,

I have changed all Vacuum Lines, and it seem to take care of smoke problem
i did a 5 min test drive, and didn't see any smoke at WOT, nor the A/F Guage read Rich.
All seems to be working fine. In fact i forgot how fast my baby was, hehe it took off pretty fast, i just didn't drive it for over 6 months.

Found a really good tune shop in Long Island, and dropped the car of there yesterday.
They are checking all problems right now.
Next upgrade is Lightweight Underdrive Pulley, and might put stock injectors back in.

Also while they working on Pulley, i told them to change the Timming Belt, so now I am thinking since i am changing the Timming belt, maybe its NOW good time to upgrade the Cams.

If anyone can suggest best CAM gears for 420A, please let me know.

Next upgrade right after that is, Clutch and Throw Bearing, any ideas which one to go with?


cheers,
Rob
 
Since you asked for opinions, here are a couple;

Put the stock injectors back in and reset your ECU. I am not coming close to full duty with my stockers. Check my mod list and you will see that I am running MSnS with lot's of other junk.

Look into getting the AF/X ECU. You're lucky enough to have a 97 (the only year that it would work for). It will do wonders to unlock power. Check Howell's site if interested.

Do not use any UDP except for the AF/X UDP (or I've heard good about the unorthodox). The E-bay specials are often times out of balance. An out of balance pulley can ruin your engine.

I am using the AEM cam gear. No problems, but some of them have problems with their markings not being exactly where they need to be.

As for an aftermarket clutch, if you're looking for a nice stronger than stock clutch, that's not too expensive, you can use the PT Cruiser non turbo clutch. If you want something a little hotter than that, SBC (South Bend Clutches) is a great company to deal with.

Just my .02 centavos

MB
 
Maybe I misunderstood your plans, but getting cam gears on your n/a motor with stock camshafts sounds like big waist of money to me.
 
Maybe I misunderstood your plans, but getting cam gears on your n/a motor with stock camshafts sounds like big waist of money to me.
Yeah, I too am a litle confused on that (his plans). But it will give you some ponies. I dialed in overlap to the intake side and gained about 4 whp and a small percentage on the curve toward the top end. Now that was with my Crower 2's, but the reason I did that was because I had researched info that others had done that with stockers and gained.

MB
 
Thanx guys,

Well i don't even know what to do next yet, it was all just a thought process.

I didn't think that it was a MUST to have cam shaft installed before or at the same time with Adj Cam gears. I just thought since i am changing Timing belt and Pulley, might as well do the Cam Gears. But since you guys pointed out, now i might as well change shaft and springs. I checked out Crower parts, and its sums up to about 750$ just for shaft and springs LOL, then plus Gears. Damn... need to get money printing machine.

Well, in that case i might have to start with Clutch first and save up money for the Shaft, springs, & gears. And only then when have enough money, change all that side all together.

I just thought i read here somewhere on forum that people were able to get good HP from just adding the Cam Gears on stock shaft, but i guess i might have overlooked if shafts were stock or not.
 
Thanx guys,

Well i don't even know what to do next yet, it was all just a thought process.

I didn't think that it was a MUST to have cam shaft installed before or at the same time with Adj Cam gears. But since you guys pointed out, now i might as well change shaft and springs. I checked out Crower parts, and its sums up to about 750$ just for shaft and springs LOL, then plus Gears. Damn...

I just thought i read here somewhere on forum that people were able to get good HP from just adding the Cam Gears on stock shaft, but i guess i might have overlooked if shafts were stock or not.
Just to be sure that you don't misunderstand us, it is not a MUST to do both at once. It's just that your gains will be minimal with just the gears. Also, I specifically chose to put stock springs on my engine to prove that you do NOT need to get springs and titanium keepers and kevlar rockers blah blah when installing a less than radical cam. I run a set of Crower 2's with no problems what-so-ever. Just food for thought.

MB
 
Ahh thanx bullet,

That would save me extra $400 or so.

How about RPM, is the engine going to rev high with no major problem?

Also are you using Stock Valves too?

Yesterday, after you guys mentioned the cam shaft. I was thinking all day trying to remember if machine shop put the stock shafts back in, or different.
I had engine work done about a year or so ago, and lost the paperwork with details, sucks.

Anyhow, the plan now is:

1. Buying Cam Shaft & Gears
2. Installing Cam Shaft, Gears, & UDP
Is there anything else i maybe should consider doing at the same time, to save money?

Just got to read about MSnS, and this far its confusing to me, as well as new to me. Still don't know too much about it.

Now as far as UDP, i already have bought OBX pulley of Ebay. So I assume you guys do not like it?
 
Bullet,

on the Crower website, there are two shafts that confuse me of which one to buy,

there is one for Turbocharged engine, which obviously not for me,
and the one for n/a i guess, just the confusing part is that it NOTEs: Part#84176 required, which is springs. Now the question is , " Is that the springs you refered to as not need to buy? meaning my stock ones should fit with no problem and will work good"

Just to specify is this what i should buy:

Stage 2 - 3/4 Race
Most popular profile for the street/strip.
Lope at idle. .................................................241 / 241..........196 / 194...........388" / .357"
#84176 required.
RPM Range: 2000 to 7500+


Thanx,
Rob
 
Bullet,

on the Crower website, there are two shafts that confuse me of which one to buy,

there is one for Turbocharged engine, which obviously not for me,
and the one for n/a i guess, just the confusing part is that it NOTEs: Part#84176 required, which is springs. Now the question is , " Is that the springs you refered to as not need to buy? meaning my stock ones should fit with no problem and will work good"

Just to specify is this what i should buy:

Stage 2 - 3/4 Race
Most popular profile for the street/strip.
Lope at idle. .................................................241 / 241..........196 / 194...........388" / .357"
#84176 required.
RPM Range: 2000 to 7500+


Thanx,
Rob

Yup, those are the cams. I ran them on my car for 9k+ miles so far with a red line of 8200. No problem. I also ran up to 8500rpm with stock springs on a stock set-up (with an AF/X ECU). Many times with no problems. The valves I'm using on my rebuild (the 10.9 comp engine) are stainless. They are stock size but I always use stainless in my rebuilds. Just a good practice to me.

I would reccomend against using the OBX UDP.

Keep in mind that the gains will be muted until you get some tuning tool (AF/X ECU or MSnS etc. SAFC will be very minimal gains) You will be fighting the stock AFR's and timing curves. Gotta get by those. This may be where you want to start.

MSnS does start to makes sense after quite a few re-reads. Short of AEM it is the best tuning tool that I can think of for our cars.

At the risk of making this sound like a FS ad (which it is def. not), I do have my old AF/X ECU which has a 7800 redline (but was good enough to go 14.3). I would sell it to you. If interested hit me up PM style.

MB
 
Thank you guys for so much helpfull links and info.
And forgive me if i confuse any of you with my plans, as i said I am all confused of what should i do.

So after i did some calculations, I decided to change my plan.
Please all suggestions are welcome as usual.

I decided to keep the High Compression Engine that is installed there right now, without modifing cam gears and shafts. i will just install the Pulley, cause my stock is out of balance.
So just put the car back on the road, and instead:

Order a new custom Low Compression Engine, and Turbo Kit
I found this website, i think its affiliated with slowboyracing.com.
The website is called : www.420aperformance.com

And based on the selection i chose the Engine with following Parts:

Build Your Own CI 420a Race Engine

ARP Main Studs +$152.99
New OEM Crankshaft $399.99
Melling High Volume #M01090 $129.99
New Oem Oil Pan w/-10an Drain Fitting $129.99
Crower Connecting Rods $685.99
JE .040" 8.8:1 $589.99
Cometic MLS Headgasket .040 $82.99
ARP Headstuds $109.99
PEP Stainless Valve Set +1mm $159.99
Crower Valve Springs w/Titanium Retainers $309.99
BLE Solid Lifters $309.99
SBI Rockers $159.99
Crower Stage 2 Pair $486.99
AEM Cam Gear Set Red $289.99
Timing Belt w/ Idler bearings & New Hydralic Tensioner $254.99
Unorthodox Underdrive Crank Pulley $209.99
Airtex Water Pump $48.99

Total Pice: $5,811.84

Please check that website, and let me know, if i am better off with other parts selected.

So on top of that Engine, order the Turbo Kit that they have there:

http://www.420a.cimotorsports.net/Turbo Kits Page/Turbo Kit Page/index.htm

The total on that bring me to : $8,710.84 thats just to receive the complete engine and turbo kit.

Let me know guys if you think that, I would be a lot better off doing that.

More questions,
On My current High Compression Engine, is it safe to install NOS?
Can the High Compression Engine handle the Pressure? Why I am asking is because of the Compression, makes me think that when using NOS, compression might raise?
Just thought for little more fun with N/A engine, to put the NOS in there.

Also, i read about AF/X ECU, so if I understand correctly, it is Modified ECU. So i assume i have to disconnect my Stock ECU? or AF/X is an add on? Also after its installed, how do you Tune engine, is it with Laptop? Also noticed that it can take care of Engine light problem like bypassing second O2, rev and speed limiter,
how about removed EGR engine Light?

Thank you !
Rob
 
Nope the AF/X replaces your stock ECU and then you dont need to touch it, all modifications are already hardwired into it. the stock high compression motor can handle 8psi of boost all day long. also, it can handle a 50 shot of nitrous just fine. But if you want to go over 8 psi, then you will need to rebuild your engine with forged internals or replace it with the engine you just linked to.
 
Ok Guys,

I Fixed the Vacuum Lines, it seems to Fix the Black smoke that was coming from the
exhaust. But, the check Engine light came back on, stating that System running Rich.

I really doubt that the reason of running rich is 225cc Injectors, because they worked fine for over 6 month without making the engine run rich.

What other problems could effect the A/F mixture, and make the car run rich, other then injectors?
 
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