2G 2g fwd transmission rebuilt HELP!!!!

[Bo0sTeD 4G63]

im trying to take apart my manual tranny on my 2g but for some reason i cant take off the trans axle casing and i have taken off every single screw but i cant get the casing to come off like if it was stuck anyone got any ideas?

 

[donniekak]

Which section. You have to remove 5th gear and the 5/r shift fork to get the center case apart.

 

[Bo0sTeD 4G63]

how do i remove the 5th gear its inside the casing but there is 2 gears sticking out of the casing

i removed the 5th gear and the fork but the casing is stuck i have also removed all the screws so im guessing its the step after that the casing is lose i dont know why it wont come off

 

[Gstclipse69]

This is an awd rebuild but should guide you in the right direction. Good luck

Dre

 

[mitsuman3000]

Have fun, I used that guide when doing a tear down on my tranny not long ago. It worked well for me.

 

[pboglio]

Tap the case with a deadblow hammer. That and I carefully used a small prybar to crack the seal.

 

[donniekak]

Did you remove both 5th gears?

 

[Bo0sTeD 4G63]

yes i did remove both gears the casing is completely loose and it shakes and wobbles its separated from the transmission but it just wont come off i dont want to pry with something hard just in case i break something or is that what im suppose to do

 

[4g63turbo84]

is there a wright up on how to do a FWD like there is a AWD???

 

[Bo0sTeD 4G63]

I have been looking for one and I haven't found it I even bought one of those how to manuals on ebay which was very helpful but I'm still having problems

 

[4g63turbo84]

I'm still looking but it is hard to pay some one over 2000.00 for a built trans when i feel that i can do it

 

[donniekak]

Make sure you remove the shift rail detents, reverse switch, and the bolt that holds the reverse idler. To remove the midcase remove any and all sensors and bolts from it, not just the ones that connect one case to the other.

 

[Bo0sTeD 4G63]

I have the whole case is loose it's basically separate from the bell housing it's just stock there aren't any more bolts I can take off

 

[daren_p]

Sounds like the case itself is seperated & 5th gear removed but have you removed the 3 bolts for the selector rods? 3 bolts in a row & there will be a ball & spring behind them. With these removed the case should lift straight off, one of the gears will probably fall off but it only can go back one way & should be easy to find its location before putting it back together.

 

[Bo0sTeD 4G63]

i did remove the 3 screws with the poppet balls and the 3 poppet springs but it just wont come off does the transmission have to be in a certain gear because when i shift the gears around the case will go lower or higher depending on the gear is there a step am suppose to do becuase the whole tranny is apart its like 4 inches seperate it wiggles but when i lift it gets stuck

 

[David Prather]

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try this video even though they are speaking whatever they are. they show you step by step how to break the whole tranny down from top to bottom. close up too. very helpful. I know nothing about trannys and stuff but I put a whole new gear cluster in because of this video

 

[pauleyman]

This thread is 9 years old