1G Rebuilding Manual AWD Transmission

[marshall_308]

Attempting to rebuild my 23 spline manual transmission myself. I have been looking for information on how to put the gears and what not on the input shaft and intermediate shaft. I have it tore apart already and the intermediate shaft bearing was on its way out.

Is there any PDF's or write up's out there with a step by step assembly how-to? Just seems like this site is lacking information in this area.

 

[marshall_308]

Anyone have any info? Business's that a guy could send his shafts besides jacks and tre?

 

[bonecollector]

The OEM service manual is the best training aid you'll find, basically walks you through the whole rebuild process in overwhelming detail.

http://www.dsmtuners.com/threads/download-the-1g-service-manuals.344490/

The PDF version is kind of a P.I.A. to use but, At least the info is out there at no cost.
You can usually find hard copy's on eBay for less then $100

Whats wrong with jacks or tre?

 

[marshall_308]

Nothing wrong with them actually, I hear really good things about them. But the cost of a full overhaul is a little steep imo for a 20 yr old trans.

I have a FSM and used it for tear down and wasn't impressed with the detail of it.