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97 GST cracked transmission bellhousing And other miscellaneous proble

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lporte01

10+ Year Contributor
40
0
Apr 7, 2011
Van Buren, Arkansas
Well I recently (3 weeks ago) traded my civic for a 1997 Gst spyder. Drove 2 hours for the trade, and when I got there I did the usual inspection of the vehicle. There was alot of cultures engineering done, Alot of missing bolts and stuff out of place, but it looked to be a great starter as it had a used longblock from "theDSMgraveyard.com" and a fresh timing belt and water pump. Well all the problems aside I got the car, and made it back to my hometown when getting off the interstate the clutch slave cylinder gave out. I managed to get it down the road a while before I had to stop and got it into a parking lot. Well figured hey, a 25 dollar slave cylinder isnt too bad. Well was I ever wrong. When I pulled the bolts for the slave cylinder out, I noticed the transmission bellhousing was split all the way down the front and the only thing holding it together were the clutch slave cylinder bolts. So I put the new slave on there and it pulled the case back together. So I drove it for about a week, getting some of the bugs worked out, and low and behold the transmission case came apart and won't let the clutch disengage/engage. So the cars been sitting for a week and a half now. Just wondering what the best plan of action would be to take on this endeavor.

On a side note here's a few of the random things wrong, missing manifold bolts both turbo and intake sides, coils resting on top of motor, missong valve cover bolts and upper timing cover, boost leaks at every coupler, bov zip tied on, hose clamps used to hold couplers on, missing o2 sensor and wiring, numerous other plugs left undone, random vacuum lines undone and ran wrong, battery relocation to trunk all rigged up, and no a/c or pwr steering belts. Oh and a leaky top, even though I was told it never leaked a drop. Ive fixed Alot of the issues but it will be awile before it's right again.
 
Well pictures would help but from the sounds of it you will need a bellhousing unless it is able to be welded. In that case you would have to pull the tranny and bring it to a machine shop or someone that is experienced in TIGing cast aluminum, as it is not the easiest thing to TIG. Otherwise start searching the classifieds for either a 2g fwd bellhousing if you are confident with pulling it all apart, or look for a complete tranny. Sorry man that sucks.
 
2g GST FWD Transmission - DSM Classifieds


^^ Very reputable guy selling this. =)


Your best option is prob just to pull it and swap another tranny in. The easiest way to get the transmission out is just to pull the whole motor.. Grab yourself a Haynes and just follow the steps and bag the bolts and label everything.. It's not difficult, it's just time consuming. I did it 3 years ago when i was 17; not knowing anything about cars.

As for the Alternator belt not being on, how is your car running? are you sure you don't have a belt on the pulley?

For the boost leaks, tighten all the clamps, and maybe invest in some "T-Clamps" or double the clamps to hold.

As for the missing bolts; like i said, grab a Haynes manual; They list the sizes of bolts in there.
 
Well I'm a mechanic at a local performance shop so pulling the transmission won't be a proble
. Hard to find time to work on your own projects when you got customers cars line up. I'm thinking I'm gonna try and have it welded before I drop money on a new bellhousing. We have a machinist who rewelds all Of our heads for us, I'll probably try him first. Thanks for the input.
 
Had a similar problem with mine. Bought it not running and took the first 2 weeks fixing it and got it running :) But about a week later the shift linkage came loose :mad: I have to tighten that up daily. I'll have to re tap the holes when I have more than an hour of spare time. Then about 2 weeks after the shift linkage started coming loose, my master cylendar went out (so I thought) so i replaced that and still had no clutch!!! It was permantly engaged and I did some pokin around and found a missing bolt under the slave cylendar was missing!!!! So I re taped that hole and put in a larger bolt and only last week I found the bold on the back of the motor was missing to but with it being so far down against the firewall, I'm gonna have to take off all the motor mounts and roll the motor forward to re tap that one. My local speed shop Adrenaline put this motor together 2 years before I bought it and I've heard nothing but problems and I'm not the first one to have missing bolts and nuts from them. Next DSM I buy will deffinently be stock and I'll be the one removing and replacing all the bolts and nuts :p you just can't trust people these days!!!!
 
Best is subjective. The fool-proof way is to find a new/uncracked bellhousing or another transmission and swap it. The alternative method would be to find out if your case can be welded without side effects and have that done.

Just be certain that whenever you are back to installing it that you are using the two alignment dowels between the block and transmission and you correctly install all five transmission mounting bolts.
 
He couldn't say it any better, if you do not put the dowels in you will end up with a headache like I did because someone didn't do it when I got mine, had to do a lot of work to the block before putting the transmission back in.
 
Well I'm a mechanic at a local performance shop so pulling the transmission won't be a proble
. Hard to find time to work on your own projects when you got customers cars line up. I'm thinking I'm gonna try and have it welded before I drop money on a new bellhousing. We have a machinist who rewelds all Of our heads for us, I'll probably try him first. Thanks for the input.

I'm not all for that idea, but it's your dsm! You gotta find out sideeffects to welding that bellhousing back together.. Maybe it would save you a headache to pick up another. But that's just me.. What ever way you choose good luck!:thumb:
 
Well bellhousing is gonna cost money, I'm just needing a temporary fix untill I get my new bottom end. We have got an extra transmission at the shop, just don't have the cash for it at the moment. I'd also like to find the cause before I throw another tranny in it.
 
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