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2G T25 won't hit "full boost"

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smills1840

10+ Year Contributor
365
22
Nov 8, 2011
Blacksburg, Virginia
So after filling up with Shell premium the other day (I doubt that's relevant), I noticed that no matter what I try, I can't get my stock t25 to hit "full boost". I put quotes around full boost because I don't have a boost gauge yet, so I'm still using the stock one. Trust me, I know it shouldn't even be considered a boost gauge, but I haven't bought a real one yet.

Anyway, I can rev this bi*** out to 7000 RPMs in any gear and it still won't reach the top of the boost gauge. I can also definitely feel that it isn't pulling as strong as it used to.

This is a completely stock 2g dsm, with the exceptions of the dump tube mod and a 3" cat back.

I've done a BLT, with no leaks.

I've checked my wastegate, and it moves freely. Even if the wastegate actuator is stuck, it's stuck in the closed position so it should let me build full boost and beyond.

From what I can tell, there aren't any exhaust leaks pre-turbo. There is one post turbo, but it's not bad and it's always been like that (long before this problem started)

I've checked all vacuum lines and the MAF connector, all good to go.

I've run it with and without the BCS, still no good.

The only thing I haven't done is pull my exhaust/downpipe off and see if it's clogged.


I cannot think of anything else that would be causing this. Do you guys have any ideas?
 
There is no way to know if your t25 is hitting 12-14psi with the stock gauge. Unless you get a real boost gauge you will never know. The stock gauge is just controlled by the ecu, not actual pressure. I don't think it ever reaches the top of the gauge anyways.
 
i just went throught this same issue with my car.pull the intake pipe from the turbo and check for shaft play, up,down and side to side. +1 for the boost gauge not being accurate on the cluster. My cluster gauge tops out right at 14 psi.I know this becasuse I have a mechanical boost gauge as well. so if the stock gauge is getting to 3/4 to the top. I would say that its doing just fine in theory.However like stated before. there is no way to telll the exact amount of boost by that cluster gauge.
 
i just went throught this same issue with my car.pull the intake pipe from the turbo and check for shaft play, up,down and side to side. +1 for the boost gauge not being accurate on the cluster. My cluster gauge tops out right at 14 psi.I know this becasuse I have a mechanical boost gauge as well. so if the stock gauge is getting to 3/4 to the top. I would say that its doing just fine in theory.However like stated before. there is no way to telll the exact amount of boost by that cluster gauge.

Dude. How do you have 134 tech posts in less than a month? LOL On here all day?
 
I checked for shaft play, and there is a tiny amount of side to side play. No in and out play.

I should have been more clear in my first post. I don't really care what my max PSI is with the t25. I can feel that something is not right with the car. It's not pulling as hard as it usually does.

I also know that the stock boost gauge is a waste of space on the dash. But I know for a fact that I used to easily be able to peg it at the top when pulling, and now I can't.

Thanks for the replies!
 
Dude. How do you have 134 tech posts in less than a month? LOL On here all day?

LOL. basically. im working for myself right now so im on here to lear and get help myself. I was wondering when someone was going to ask that question. plus I like to help people( the best iam able).

boot leak is the #1 culprit for this. I learned this the hard way over severall hours of painstaking, beating my head against the wall. If not a boost leak, then possible waste gate. For one, and i mean one run unhook the vacuum to the waste gate and go do a pull. report back with the info. Did it change anything?
 
Mine definitely, 110% positive that my stock gauge hit the top when I floored it. Like I said, I couldn't care less about the gauge. I can definitely feel something is different.

I checked the wastegate, and it moves freely. I'm not sure about the actuator, should it be able to move freely with the car off? Like I said before, even if it is stuck, it's stuck in the closed position so I should be building too much boost if anything.

I also unhooked the vacuum line to the wastegate, and it still didn't change anything.
 
Last edited by a moderator:
then there are two things left. boost leak. or your compressor is not spinning in sync with the turbine. The cause of this is a loose nut on the (inlet) turbine side or broken shaft.
yes you should be able to pull the wastegate actuator with a little force with the car off.Also, yes, if you unhooked the vacuum line, it should hit about 20psi at 5k rpm. I was convinced I didnt have a boost leak, but it turned out I did. I was having the same exact issue. you can always bypass the intercooler and you will quickly find out if you have a boost leak. I now have a hard time not spinning the tires in the first 3 gears. That never happened before I found my boost leak.
 
I agree. Are you positive there are no boost leaks?

I guess the T25 could be on its way out the door. But in my experience they usually just break. Night and day not a slow death.

It could be timing/fuel related. But you would need a WB or something to log with in order to tell.
 
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