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1G Right way to open headlight

Posted by doubled07, Aug 25, 2019

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  1. doubled07

    doubled07 Proven Member

    115
    5
    Joined Aug 2, 2009
    Uniontown, Pennsylvania
    Does anyone know the proper way to open/separate a 1gb headlight? I need to separate the clear lens from the housing. I’ve read to stick it in the oven. I’ve read a heat gun. Just looking for someone’s experience that did this without ruining the headlight. Also what to use to put it back together? Thanks
     

    2K  4

    1994 Eagle Talon TSi AWD
    8.938 @ 146.720 · 1G DSM
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  2. 91talonts1

    91talonts1 Proven Member

    517
    177
    Joined Dec 29, 2008
    Spencer, North Carolina
    I used a regular kitchen oven on the lowest setting. I wanna say it was like 150-200* only took a few minutes and they came right apart. I put em back together the same way.
     

    Drag Race Build 3K  16

    1997 Eagle Talon TSi AWD
    awd · manual · 2G DSM
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  3. motomattx

    motomattx Proven Member

    1,686
    496
    Joined Dec 9, 2010
    wampum, Pennsylvania
    Oven on low, use hot melt to put it back together after heating it in the oven.
     

    Drag Race Build 2K  16

    1995 Mitsubishi Eclipse GST
    fwd · manual · 2G DSM
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  4. Bud92gsx

    Bud92gsx Proven Member

    7,983
    98
    Joined Jan 16, 2008
    Wisconsin, Wisconsin
    I dont like the oven meathod.
    Heres how I've opened a few 1gb housings.
    Grab your girls hair dryer, and a couple flathead screwdrivers.
    Start heating where the two halves meet, go around the whole thing till the housing is warm, if not hot. Now you may be able to pry it apart with muscles. Or you may need to pry, stick in a screwdriver, heat the other side again, pry put in screwdriver to keep that section open. Just repeat the process u till you can pull the two parts apart. :thumb:
     

    4K  14  14

    1992 Mitsubishi Eclipse GSX
    13.300 @ 102.400 · 1G DSM
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    DSMTunedKvMan likes this.
  5. 1990TSIAWDTALON

    1990TSIAWDTALON Moderator

    4,099
    1,649
    Joined Nov 14, 2013
    Independence, Kansas
    I just installed LED's and sanded and polished my set from my 92 Talon.
    I will be writing an article with pictures some time this week so keep your eyes open. :thumb:
    Here is how the lens's turned out.....
    20190825_124014.jpg 20190825_130306.jpg
     

    317  17

    1967 Chevrolet Camaro RS
    rwd · automatic · Misc Vehicles

    Street Build 447  4

    1998 Eagle Talon TSi
    fwd · manual · 2G DSM

    Street Build 3K  21

    1992 Eagle Talon TSi AWD
    awd · automatic · 1G DSM

    Street Build 5K  11  25

    1990 Eagle Talon TSi AWD
    13.620 @ 108.460 · 1G DSM

    4K  24

    1990 Eagle Talon TSi AWD
    13.612 @ 107.760 · 1G DSM
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    Bud92gsx and pat white like this.
  6. Bud92gsx

    Bud92gsx Proven Member

    7,983
    98
    Joined Jan 16, 2008
    Wisconsin, Wisconsin
    Damm you just sanded those marty?
     

    4K  14  14

    1992 Mitsubishi Eclipse GSX
    13.300 @ 102.400 · 1G DSM
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  7. 1990TSIAWDTALON

    1990TSIAWDTALON Moderator

    4,099
    1,649
    Joined Nov 14, 2013
    Independence, Kansas
    Yep with 1000 wet/dry then buffed with Maguires compound. took 5 minutes for my best friend to do them while I held on to them. They look great don't they??:)
     

    317  17

    1967 Chevrolet Camaro RS
    rwd · automatic · Misc Vehicles

    Street Build 447  4

    1998 Eagle Talon TSi
    fwd · manual · 2G DSM

    Street Build 3K  21

    1992 Eagle Talon TSi AWD
    awd · automatic · 1G DSM

    Street Build 5K  11  25

    1990 Eagle Talon TSi AWD
    13.620 @ 108.460 · 1G DSM

    4K  24

    1990 Eagle Talon TSi AWD
    13.612 @ 107.760 · 1G DSM
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    Bud92gsx likes this.

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