awdseegs
Probationary Member
- 3
- 0
- Nov 17, 2025
-
Evans,
Georgia
Good day,
I purchased this car last December and have been slowly bringing it back. I plan to daily drive it, so I added power steering and AC back to the car. Both the AC and power steering are working as expected after some troubleshooting. I added the IAC/FIAV back to the car to help with the cold start and no idle that I had when I first purchased the car. I have boost leak tested and repaired all leaks, replaced nearly everything gasket/seal that I could (including both transfer case seals). The car drives reasonably well, but I have very little experience with DSMLink. I was able to dial in the fuel a bit so that it idles reasonably well, but still shakes the car a bit. I want to see if I can get a smoother idle based on what is in my log. I would really appreciate some overall feedback on the tune, too. Thanks! I could be asking for too much considering the mods that are currently on the car:
This is my mod list:
A street-driven AWD 1G Talon TSi with a built DSM foundation, targeting roughly a 400–500+ hp capable setup with:
I purchased this car last December and have been slowly bringing it back. I plan to daily drive it, so I added power steering and AC back to the car. Both the AC and power steering are working as expected after some troubleshooting. I added the IAC/FIAV back to the car to help with the cold start and no idle that I had when I first purchased the car. I have boost leak tested and repaired all leaks, replaced nearly everything gasket/seal that I could (including both transfer case seals). The car drives reasonably well, but I have very little experience with DSMLink. I was able to dial in the fuel a bit so that it idles reasonably well, but still shakes the car a bit. I want to see if I can get a smoother idle based on what is in my log. I would really appreciate some overall feedback on the tune, too. Thanks! I could be asking for too much considering the mods that are currently on the car:
This is my mod list:
Engine / Turbo System
- 6-bolt 4G63 engine
- ARP head studs
- HKS 264/272 cams
- Tubular exhaust manifold
- 20g
- S90 billet throttle body
- GM IAT sensor
- GM 3-bar MAP sensor
- Speed density setup
- DSMLink V3 (socketed ECU)
- FIC 1050cc injectors
- Front mount intercooler (FMIC)
- 3" exhaust
- Upper intercooler pipe upgraded
- Greddy blow-off valve
- Walbro 255 fuel pump
- Aftermarket oil catch can
- Oil feed/return lines upgraded
- Oil return leak currently being addressed
Fuel / ECU Tuning
- DSMLink V3 tuning
- Speed Density enabled
- Injector scaling/tuning for 1050cc injectors
- Base fuel pressure adjusted:
- Originally ~47 psi
- Later changed toward ~40 psi
- Wideband O₂ (LC-1)
- GM sensors integrated into DSMLink
Cooling System
- Aftermarket aluminum radiator (CX Racing style setup)
- Dual slim electric fans with shroud
- Battery relocated to trunk
- Plans/repairs:
- Rewire front fans
- Fan circuits through underhood fuse block
- Considering independent fan relays
- Factory fan control modified because radiator did not have factory thermo switch provision
- FIAV installed
- ISC installed
- S90 throttle body setup retained
Drivetrain
- AWD drivetrain
- ACT 2600 clutch
- Transfer case leak repair pending
- Transfer case/input/output seals being investigated
Brakes
- CTS-V big brake upgrade
- Researching Tesla Model 3 Brembo caliper swap options
- Looking at hub-centric/adaptor solutions
Suspension
- Megan Racing lowering springs
- KYB AGX adjustable struts
- Rear KYB AGX + Megan springs installation planned/being completed
Wheels / Tires
- 17x8 Platinum Reprisal wheels
- Offset: +40
- Tire sizing discussed:
- Looking for a size that keeps speedometer accuracy
Interior / Electronics
- Battery relocated to trunk
- USB charger added/planned
- Rear speakers repaired/planned
- Dash trim installed
- Rear carpet installed/planned
- Rear view mirror installed
- Electrical cleanup ongoing
Exterior
- R65 maroon/burgundy exterior
- Front bumper work completed
- Side markers completed/resealed
- Front headlights polished
- Headlights and side markers installed/planned
- Front emblem installation pending
- Passenger-side molding repair pending
A/C System Upgrades
- New compressor
- New drier
- New expansion valve
- Evaporator installed
- Converted/serviced system for R134a
- Repaired AC wiring issue:
- Found break between AC thermo switch and low-pressure circuit
- Added jumper wiring to restore AC request signal
- DSMLink AC request working after wiring repair
- Currently producing cold air
Current Remaining Items I Have Tracked
- Fix rear speakers / USB plug
- Repair oil return leak
- Finish transfer case leak/seals
- Complete fan wiring cleanup
- Passenger-side molding repair
- Front emblem installation
- AC tensioner bolt repair
Overall build theme:
A street-driven AWD 1G Talon TSi with a built DSM foundation, targeting roughly a 400–500+ hp capable setup with:
- FP Green/20G-class turbo
- 1050cc fueling
- DSMLink speed density
- FMIC
- upgraded clutch
- upgraded brakes/suspension
- OEM+ restoration touches
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