The Central Hub for DSM Community and Information

For 1990-1999 Mitsubishi Eclipse, Eagle Talon, Plymouth Laser, and Galant VR-4 Owners. This is where the DSM platform history is documented and archived. Log in to help us in our mission, and to remove most ads from the browsing experience.

1G new cv shaft keeps popping out

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

jt-juice

Probationary Member
24
0
Jan 7, 2011
Sudbury, ON, Canada
i recently replaced my front passenger cv axle with a new one. For some reason I keep getting this recurring issue where the shaft keeps popping out from the inner end that connects into the trans. When i put it back in its a nice and snug fit and when it comes out it pops outward about an inch. It always seems to happen just as I'm coming in my drive which is a sharp right off the main hwy.

I thought it was a bad front engine mount as even with the new axle I was getting a popping sound when torquing. Upon changing that mount the popping sound has been eliminated but the axle still somehow manages to come out?

Any advice or ideas guys? this is the fourth time it's happened in the past 2 weeks and my gear oil bill at this point could have been better spent on something much more fun for the car.:(
 
Isn't there suppose to be a axle clip that goes around the axle when it goes into the tranny. It deals with something abs related. That also helps it from coming out.

http://i46.photobucket.com/albums/f113/Sheijin99/2808610743_fa4ace5b3b2.jpg
suppose to be a clip around there.

If so you might of bought the wrong one.

yep the clip looks fine and intact. i should also mention that before i changed the axle the old one was not doing this. I'm sure it's the correct part as i sized it next to the old core before returning the spent core.

any other advice anyone? i've never seen this happen before and can't find anything in search regarding this issue. In thee mean time I'm gonna return the new shaft as all i can think is maybe it's defective?
 
Add Value - Be Respectful - No Trolling - No Misinformation - Participate Often!
Support Vendors who Support the DSM Community

Build Thread Updates

Latest Classifieds

  • For sale 4G63 3 inch Magnaflow SS high flow cat
    3 inch Magnaflow stainless cat. High flow. 18.25 inches. Flange holes are 4 1/8 center. Has...
    • Galant665
    • Updated:
  • For sale 4G63 Forge Motorsports BOV
    Original Forge Motorsports bov. Adjustable with over 80 clicks on the dial. Nice to use for...
    • Galant665
    • Updated:
  • Wanted 1g 1991 Black Cherry Eagle Talon
    5-speed
    • bamatalon
    • Updated:
    • Expires
  • For sale Misc Left Over Parts
    Hello, I have a few left over parts for sale, these do not include shipping, please pm me for a...
    • r3dmak
    • Updated:
    • Expires
  • For sale Alpha Injection Clinic 2200cc for 4G63 DSM/EVO
    I have a set of Alpha Injection Clinic 2200cc high z injectors for DSM/EVO. I am stepping up to...
    • spoolinpos
    • Updated:
    • Expires
Back
Top