XC92
5+ Year Contributor
- 1,654
- 376
- Jul 22, 2020
-
Queens,
New York
This is a common dilemma so sorry if it's been asked and answered but I haven't been able to find a definitive answer. In preparation for replacing the water pump and thermostat (along with the TB, pulleys, seals, etc.) on my 1G Talon, I first dumped out the ancient coolant (properly, into a drain pan then transferred to large empty bottles that I brought to a local recycling event), then ran some Prestone cooling system flush through it for several days, then flushed that out with a garden hose via a Prestone Flush & Fill tap installed on the heater core inlet (or was it outlet, a shop installed it years ago). This was so the new WP wasn't subjected to any old coolant or crud.
However the TB/WP job took longer than I'd expected, and by the time I was done, when I ran some distilled water through the cooling system, it came out brown and cruddy again, almost certainly rust that had developed inside the engine cooling sleeves. So I ran some Thermocure through the system, and then just to be safe I then ran some diluted Evaporust through it, with the thermostat temporarily removed and the heater on hot and blower on high. Then I flushed the system with a garden hose attached to the heater core inlet/outlet and ran the car 5-10 minutes till the water ran clear.
Then, after draining the garden water, I put in some distilled water and ran that for a while, to remove any minerals from the garden water. Then I drained that, reinstalled the thermostat, and finally poured in some fresh coolant. (Note that I let the system cool down between flushes, especially when I ran garden hose water through it, so as to not crack the block.) I used concentrated coolant with distilled water.
Thing is, I know that when you drain the cooling system via the radiator petcock, some liquid still remains in the system, so whatever you add next will be diluted and even contaminated with it. That's ok when flushing the system, but for the final step, adding fresh coolant, how do you get as much liquid out before adding the coolant, so it's not diluted by it? I'm not worried about contamination because with all the flushing I did, with the thermostat out and the heater at max, finishing with distilled water, it's clean. But the remaining water is going to dilute the coolant, by how much, I'm not sure.
To compensate for this I used a 55/45 coolant concentrate/distilled water mix. But I'm not sure if that's enough. I have one of those cheap specific gravity-based coolant concentration testers, that I can use to add as much coolant concentrate as necessary to get it to 50/50 coolant/water. But is there an easier way to get it right the first time? Some engines have drain plugs, but I don't think 4G63's do. Anyway, just wondering.
However the TB/WP job took longer than I'd expected, and by the time I was done, when I ran some distilled water through the cooling system, it came out brown and cruddy again, almost certainly rust that had developed inside the engine cooling sleeves. So I ran some Thermocure through the system, and then just to be safe I then ran some diluted Evaporust through it, with the thermostat temporarily removed and the heater on hot and blower on high. Then I flushed the system with a garden hose attached to the heater core inlet/outlet and ran the car 5-10 minutes till the water ran clear.
Then, after draining the garden water, I put in some distilled water and ran that for a while, to remove any minerals from the garden water. Then I drained that, reinstalled the thermostat, and finally poured in some fresh coolant. (Note that I let the system cool down between flushes, especially when I ran garden hose water through it, so as to not crack the block.) I used concentrated coolant with distilled water.
Thing is, I know that when you drain the cooling system via the radiator petcock, some liquid still remains in the system, so whatever you add next will be diluted and even contaminated with it. That's ok when flushing the system, but for the final step, adding fresh coolant, how do you get as much liquid out before adding the coolant, so it's not diluted by it? I'm not worried about contamination because with all the flushing I did, with the thermostat out and the heater at max, finishing with distilled water, it's clean. But the remaining water is going to dilute the coolant, by how much, I'm not sure.
To compensate for this I used a 55/45 coolant concentrate/distilled water mix. But I'm not sure if that's enough. I have one of those cheap specific gravity-based coolant concentration testers, that I can use to add as much coolant concentrate as necessary to get it to 50/50 coolant/water. But is there an easier way to get it right the first time? Some engines have drain plugs, but I don't think 4G63's do. Anyway, just wondering.