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Split lower control arm continued :: DSM handling tips III

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gixxerdrew

DSM Wiseman
664
21
Oct 5, 2007
Yokohama, Japan, Asia
Continuing the topic from the last DSM handling tips installment, we talked about some advantages of the split lower control arm setup and how to make the most of it. Next we used a combination of bearings and bushings to create a desirable dynamic effect on the suspension geometry.

First we lay down some simple facts, a drag race suspension setting is not a good road course suspension setting. Maximum traction and maximum lateral grip require totally different compromises. In our case we have a high HP FWD car and we need to maximize our ability to accelerate in any conceivable way.

There is an inherent amount of flex in any suspension, the control arms, the bearings or bushings, the pickup points, the chassis itself, everything flexes under load. Bushings are designed to deflect and absorb harshness.

Any item in 3d space (in this case a tire/wheel) has 6 degrees of freedom, as such you need a device to control all 6 or your suspension will leave your wheel flapping about. A lower control arm typically constrains two degrees of freedom, forward and aft on the car as well as left to right. Since we have a split lower control arm there is one specifically controlling each of those. The advantage to be gained here is that forward lower control arm moves on its own arc. There are way too many dynamic effects as a result to talk about all of them here, we will just talk about one specifically. Acceleration load and camber.

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Figure 1: conceptualized control arm rotation (image is not accurate, just to show the concept)

As you can see in figure 1 the control arms will move the ball joints on an arc when placed under load in the direction indicated by the arrow. The amount that they move is dependent on the amount that the bushing flexes in the rear lower control arm since this is the arm that constrains the motion on that degree of freedom. The result of this as you can see from the image is that both lower ball joints move inboard on the car under acceleration. If the lower ball joints move inboard, but the upper ball joint stays put, the camber will change in the direction of positive camber.

This was used to our advantage by tuning the flex of the bushing and by using spherical bearings in all other pickup points we can control our camber dynamically under acceleration and deceleration vs cornering forces.

This allowed us to get the car to hook like a drag car in a straight and under braking but maintain a certain amount of camber in corner. Of course there were compromises involved testing was a necessity! We also had to optimize alignment settings to take into account what everything would be in corner vs on the alignment rack. This was one of the secrets to maximizing performance for us!
 
Very nice info. Wish it was applicable to a 1G.
 
Are there any books that you could recommend on this subject? I read most of your technical blogs and I love the info, but I crave more. I understand that you do not have that kind of time though.

I do enjoy what you are doing though. Thanks!
 
My buddy Rick and I have toyed with ways to install a spherical bearing in the compression arm. Any thoughts on the safety/handling with eliminating rubber in that joint?

Have you made any caster changes to the front end?
 
Ahh I see... what I was saying was rather than replacing with a bearing, we were using the bushing and bushing deflection tuning to control dynamic camber from accel/decel/cornering loads.
 
Wow, just got back to reading this. Thanks for the response. So the spherical bearings must have gone into the other arm. Clever idea taking advantage of that bushing squish. I'll have to keep that in mind. Nice look with the new rear end and hard top. Looks like you've been paying close attention to the designs while you were doing GT racing. The arc of that roof line doesn't look like it matches a stock 2g. The photos look more rounded. Looks like you've cleaned up the airflow at the rear end too. I'll be eyeballing all of this when I hit my fluids class.
 
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