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1G Make your own 1G CAS connector

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miliman13

15+ Year Contributor
2,521
715
Jan 1, 2011
tampa, Florida
So a 1g CAS plug can be costly, even just the connector itself. I decided i wanted to find an alternative, and I believe I did. Walking by a (Hyundai Elantra) (also saw the same connector in other Hyundai's) next to a few other DSM's at the junkyard I notice that their MAF connector wire looks a lot like our 1G CAS connector, I took it home and noticed it was a 90% match, all I had to do was use a thin tip of a Dremel and open up one side of the connector just a bit, and just like that I found a new solution for a common costly problem. It cost me $2.00 USD for the connector with pigtails and 2 minutes with the Dremel.

I have never seen a write up about this so i hope it helps. !

{this for when no CAS plugs are found anywhere in the other cars that use them}

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I have been receiving mail, in regards to this thread, that's good it means this article works.

So here is more information to further help. Feel free to toss me some brownie points if you see fit.

The connector i outsourced came from a Hyundai Excel
You can see the connector, connects to the intake
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This is what some on the donors look like.
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Last edited:
LOL wish I could find more of these cars at the yard might be a great idea to collect a few of these but over the years other solutions have come up, a few EBay listing sell the connector without the need for any modifications.

Just circling back to old threads I have forgotten over the years.
 
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