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Home aluminum welding

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Id have to say that tje stremgth and integrity are questionable. I wouldnt use it on anything that will see heat or tensile strain. Seems to be about the equivalent of aluminum solder with some form of epoxy.
 
Ive used similar stuff before. I "welded" my old intercooler pipes with this method. Held 23psi without any problems. Its a pain to use and very hard to fill gaps but it does work.
 
I use brazing rod from time to time, such as this. The stuff that used to be mass marketed was called "alumaloy", they even had tv commercials. Harbor freight sells the same stuff, which is what I use. Depending on the thickness of the material you need to get it VERY hot before the rod will flow, which is bad because it can distort the parent material. Welding is much better because you can control the heat, and will make for a much stronger joint. This stuff has it's pro's, but I wouldn't use it for intercooler pipes, intake manifolds, etc.
 
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