The Central Hub for DSM Community and Information

For 1990-1999 Mitsubishi Eclipse, Eagle Talon, Plymouth Laser, and Galant VR-4 Owners. This is where the DSM platform history is documented and archived. Log in to help us in our mission, and to remove most ads from the browsing experience.

1G Front Broken/missing engine ear fabrication fix for proper transmission and clutch alignment

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

You must be logged in to view this image or video.
You must be logged in to view this image or video.
You must be logged in to view this image or video.
You must be logged in to view this image or video.
You must be logged in to view this image or video.
I purchased my 1993 Mitsubishi Eclipse GSX in 2010. Since then, I have installed 4 clutches and am on my second transmission with the first having to have the shift fork replaced, before breaking the shift fork again.
I was also plagued with the notorious 1g clutch pedal assembly play and so on. I could never figure out why I kept breaking springs in the disks and having shifting issues. Well, I finally fixed the issues. I rebuilt the pedal assembly, realized the my clutch master cylinder is not OEM and fabricated a push rod to actually be able to extend far enough to not have any slack, and fabricated my front motor mount to align my transmission up with a brand new starter plate and dowels.
I used my old disassembled transmissions bell housing and mounted it to the engine with the the starter plate. With the alignment dowels in place I cut and ground down an M8 threaded coupler, I believe this to be the correct size from memory, that I purchased from ACE hardware, to meet the motor mount bracket. I tack welded it in place, with the bolt threaded in and snug, to the bracket and rechecked fitment. I proceeded to fabricate gussets for the top and front. They eyes were tacked into place and fitment and alignment of the transmission was checked again. After everything was where I wanted it to be, I dropped some serious welds on this. I even used a backing plate that makes contact with the starter plate, so friction would not grind through the plate. There are more details to this, but I feel that a proper writeup is necessity anyone has this problem. Lmk if this helps anyone out.
 

Attachments

You must be registered for see attachments list
Last edited:
Add Value - Be Respectful - No Trolling - No Misinformation - Participate Often!
Support Vendors who Support the DSM Community

Latest posts

Build Thread Updates

Latest Classifieds

  • For sale OEM DSM GALANT VR4 CLUSTER speedometer
    89-92 MITSUBISHI SUPER GALANT VR4 speedometer CLUSTER
    • 4g63tv
    • Updated:
    • Expires
  • For sale front mount intercooler dsm
    MITSUBISHI SUPER GALANT VR4 FRONT MOUNT INTERCOOLER (89-92)
    • 4g63tv
    • Updated:
    • Expires
  • For sale 1g 1G AWD Auto Intermediate Shaft
    1G AWD Auto Intermediate Shaft $150 + shipping & paypal feesYou must be registered to see...
    • jersygsx
    • Updated:
    • Expires
  • For sale 2g 99 2G parts
    up for sale 2g parts! everything came out off a 99 eclipse throttle body 70 shipped stock 450cc...
    • BTKai
    • Updated:
    • Expires
  • For sale 1991 Mitsubishi GTO
    1991 Mitsubishi GTO JDM Import
    • jesuschr
    • Updated:
    • Expires
Back
Top