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My Loooong XTD stage 4 experience...

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Scuba_Steve

10+ Year Contributor
152
1
May 28, 2009
Colorado Spring, Colorado
Warning, I'm ranting...

I bought a whole slew of parts to build my newly bought 91 talon back in Jan 2010 immediately after returning from a deployment. First set to be installed was struts, balls joints, tie rods, and a new xtd stage clutch.

I replaced everything recommended. Clutch, pivot ball, release fork, tob. I even put a new friction surface on my aluminum flywheel. Everything was OEM other than the clutch itself obviously. The car would not disengage, period. Wouldn't even begin to. The only way I could get it into gear was when the car was off. I could then start it, and of course take off at full speed regardless of how far I had the clutch in.

I watched the Jacks Transmissions videos, and made those adjustments, still no change. Took it all back apart, everything seemed right. After reassembling, still same thing.

Shortly afterwards, I had to move. I towed the car from Fort Hood TX to Colorado Springs. I dropped it at the base auto hobby center. There I took it apart again, bleed it a thousand times, etc. I found my slave was a FWD slave. Replaced it with a AWD. Assumed my brand new friction surface would make my flywheel properly stepped. Bad assumption. It was way off. Had it machined. Still, same problem. Installed a shim behind the ball, bought one of the dreaded extended slave rods, took everything apart 3 more times. Still nothing.

The last time I took it apart, I found that a pressure plate bolt somehow sheared off. I tried to use an easyout on it. It must have been in there really tight. Easyout broke off. Clean break, dam near impossible to remove.

Today, 2 days before I again deploy, I brought it back in. I replaced the flywheel and clutch with a beat up used OEM set. What do you know, perfect disengagement... Shifts like butter.

I probably spent $600 in storage fees at the auto hobby center, $100 towing it back and forth because I get tired of paying storage fees, a dented rim from the car sitting so long the tires dry rotted, a bad battery, a spark plug wire chewed through by a squirrel, all the fees associated with towing a car 1000 miles, not to mention the fact that I have been without a car that I barely got to drive in the first place for over 2 years.

Lesson learned... A single cheap part can lead to years of frustration, countless hours, and 3x the amount the quality part would have cost. Im just happy my car works again!

End Rant
 
One of the 3 xtd stage 4 disc's that i has in one car had that problem. The disc was too thick. My first one sheered the hub from the disc, the second wouldn't disengage, and the 3rd one sheered again.
 
I sympathize with you steve as I have been in a very similar position for the last few years only to then PCS over to Germany and have to leave my car back in the states. I like you am about ready to just put everything back to stock so I can just drive the damn thing.
 
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