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how to replace water pump on 4g63

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96 dsm

Probationary Member
25
0
Mar 26, 2009
spring hill, Florida
hey I looked at the simaler threads but didnt get the info I need so I need to replace my water pump on my 4g63 I need to no how to do it do you have to take the front case off to get to the water pump bolts or to get the water pump out this is a scrowed up set up so if you guys can give me so good info that wood be great thanks alot
 
Your going to have to remove the timing belt to get to the water pump, so follow this link it pretty much straight forward and tell you everything needed to be done.

Timing Belt VFAQ

Crap I think Steve beat me on pressing the Enter key.
 
were is the two bottom bolt for the water pump at I cant find them the is four all together right and do you have to have that special tool
 
Here. I just did mine last weekend because mine went out.

Here is a pic to show you the 5 bolts.
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REMOVAL AND INSTALLATION

Removal Steps 1-13

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Removal Steps 1-32

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Removal Steps 1-11


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INSTALLATION SERVICE POINT


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A WATER PIPE/O-RING INSTALLATION
1. Wet the O-ring (with water) to facilitate assembly. CAUTION: Keep the O-ring free of oil or grease.
B TURBOCHARGER ASSEMBLY INSTALLATION



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1. Install the cone disc springs in the direction shown in the illustration.
2. Install the turbocharger mounting bolts and tighten to 27 to 31 Nm (20 to 22 ft.lbs.) .


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3. Using the special tool or an equivalent tool, tighten the bolts further 60 to 70 degrees .
 

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