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1G Bigger Alternator Pulley

kiggly

Supporting Vendor
318
184
Feb 17, 2003
Ann Arbor, Michigan
Does anybody make a larger alternator pulley for a 1g or know of something I could adapt to fit?

My alternator stops working at 9400-9500rpm and voltage takes a 2v dive off a cliff. Fuel pressure follows, which is not exactly desirable.

Thanks,
Kevin
 

GDNF2ET

20+ Year Contributor
586
11
Feb 12, 2003
VA Beach, Virginia
I bet if you went to a local auto electric shop, they would have dozens to choose from on old cores.. Pic is an example..
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mercaholik

Proven Member
465
49
Mar 1, 2014
Warwick, Rhode_Island
Good god man thing is almost the same size as the crank pulley LOL. Is that custom made or where did you order it from? What's the diameter?
 

SrKegler

Proven Member
1,123
34
Feb 29, 2004
Daytona Beach, Florida
Wouldn't a larger pulley on the alternator slow the alternator down instead of speeding it up.
 

tmoney20g

Proven Member
891
223
Apr 16, 2014
hammonton, New_Jersey
Wouldn't a larger pulley on the alternator slow the alternator down instead of speeding it up.
Yes.

Kiggly asked for a larger one, and was answered. Kiggly is also revving to 9500 rpm, where the article makes some good points in reference to what is going on.

Assume the underlying problem is the same as the article, and his alt is being way over-driven, so he wants to slow it down.

Crank Pulley Diameter = 6-3/8" ~ 162mm
Alternator Pulley Diam = 65mm ~ 2.559" (let's say 2-9/16")

So at 9500 rpm (crank pulley) via http://www.blocklayer.com/Pulley-BeltEng.aspx

It's a 2.49 ratio, so the alt is spinning at 23,655 rpm.

Not sure how big that AEM pulley is, but let's say its 4" in diameter, then the ratio would reduce to 1.59.... with Crank @ 9500rpm, alt would be at 15,105rpm. That's a pretty signification decrease in revs.
 
Last edited:

redrkt

15+ Year Contributor
115
15
Apr 21, 2003
kalamazoo, Michigan
Here is the AEM alternator pulley kit part # 23-7300c. Here is some pics:

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Also if you leave the 2 pin connector to the alt disconnected it helps keep the voltage at 14v at high rpm.
 
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