The Central Hub for DSM Community and Information

For 1990-1999 Mitsubishi Eclipse, Eagle Talon, Plymouth Laser, and Galant VR-4 Owners. This is where the DSM platform history is documented and archived. Log in to help us in our mission, and to remove most ads from the browsing experience.

Torque Specs for Exhaust Manifold to Head and Backed Out Studs

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

'95EclipseGSX

10+ Year Contributor
86
0
Mar 22, 2010
Aptos, California
I really did it this time....... I am using the 1996 Eclipse manual which I downloaded online and it said to torque the exhaust manifold-->head studs to 36 lbs(on page 15-18) but then I looked later and found that on page 11B-29 of the same manual I think it says to torque them to 21 lbs. I read this after I tried to torque them to 36 lbs..

I have now looked at posts http://www.dsmtuners.com/forums/new...haust-manifold-em-turbo-jpipe-o2-housing.html which says 36 lbs like I tried.

http://www.dsmtuners.com/forums/420a-bolt-tech/26791-exhaust-mani-torque-specs.html says to do them 12-14 on the small nuts and 18-22 on the larger ones(on the outside edges)

Lastly I looked at this http://www.dsmtuners.com/forums/bol...exhaust-manifold-head-turbo-torque-specs.html that says 18-22 lbs.

Which one is right? I am getting a half a dozen different torques and when I tried 36 lbs it backed 3 of the studs partly out of my head(one is about a quarter-inch backed out). They got tight and then at around 25-30 lbs they started to feel like they were loosening up. I had bought copper pinch nuts that I thought may have just not been able to take the torque(which I now am finding out may be over twice what should have been done) so I tried to put on the old nuts and those did the same thing. That is when I realized the tightening was backing out the studs. So my questions are these:

What torque do I tighten these bolts to on a 1995 GSX?

What do I do now that I have partially backed out 3 studs?

I got my head re-milled Tuesday and he had to heat up right around the area of the studs that are backing out, could that have damaged them?

If the torque in the manual is incorrect/I am reading it wrong how do I read it right/are there any other incorrect directions that will completely screw me over like this did?

Is there any way to get the studs to hold or use the same size or is my only option to retap the holes on the head to a different size? If so what size would that be and where do I find it? And would I have to drill the exhaust manifold? Would this weaken it?

I really don't want to make myself any more problems like this..:|
 
Last edited:
I just did mine and I essentially torqued each of the nuts evenly starting from the middle and working my way out similar to torquing the head. I believe I torqued them to 20FT-LBS but it was quite hard to fit the torque wrench in there so eventually I just torqued them by hand until that all felt evenly dispersed. So far, zero leaks.
 
Add Value - Be Respectful - No Trolling - No Misinformation - Participate Often!
Support Vendors who Support the DSM Community

Build Thread Updates

Latest Classifieds

  • For sale 2g 2G DSM Link V3
    2G DSM Link V3 $600 + shipping and paypal fees* no cable included * cables are 75 on the...
    • jersygsx
    • Updated:
    • Expires
  • Wanted 2g Shot in the dark (2g Pass strut cut out)
    Need 2g strut tower to save time.
    • frosh29
    • Updated:
    • Expires
  • For sale 2g 2G Mishimoto Radiator & Fan Shroud
    2G Mishimoto Radiator & Fan Shroud $200 + shipping and paypal feesYou must be registered to...
    • jersygsx
    • Updated:
    • Expires
  • For sale VIRGIN 4G63 6-BOLT TURBO HEAD
    Came off a virgin stock AWD Auto 1G DMS (91), also have matching block and crank which are also...
    • The_Partout_Spot
    • Updated:
    • Expires
  • For sale 1G DSM 4G63 6-BOLT TIMING COVER
    Used, see condition in photos. Buyer covers shipping / fees.
    • The_Partout_Spot
    • Updated:
    • Expires
Back
Top