The Central Hub for DSM Community and Information

For 1990-1999 Mitsubishi Eclipse, Eagle Talon, Plymouth Laser, and Galant VR-4 Owners. This is where the DSM platform history is documented and archived. Log in to help us in our mission, and to remove most ads from the browsing experience.

size of manifold bolts

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

Clinical

15+ Year Contributor
1,398
11
Nov 15, 2009
Cedar Falls, Iowa
Hey guys I tried to search this but only found 1g mani bolts and a bunch of threads asking about the bolts to the block.

I'm wondering what size the 4 bolts from the exhaust manifold to the turbo is SUPPOSED to be.

The ones mine had were 17mm - didn't seem right to me.
I had a MAJOR issue getting them off however PB Blaster got them off for me.

Just incase anyone doesn't know exactly what I mean, it's these. Its a ported 2g mani btw.

Thanks all
You must be logged in to view this image or video.
 

Attachments

You must be registered for see attachments list
Fun, isn't it? :) It's a common problem. I'm sure there are several threads floating around here about that issue.

As long as there is a small amount of the stud protruding from the surface of the flange, it shouldn't be too bad to get it out.

I TIG weld the largest possible cap screw onto the broken stud. Then, heat the area with a torch. Then, take some bees wax and work it around the broken stud. With an allen wrench on the screw, try to work it left to right, repeatedly. It will help the bees wax work it's way in there and the bolt will eventually free up and thread out.

This process has served me well in the past. The one time that it didn't work, we had to drill the broken stud out. We ended up re-drilling and re-tapping the holes to a larger diameter and a coarse thread, and never had issues again.
 
It is a major pain sometimes. I had to take mine to a machine shop to get the bolts drilled out that snapped. Just use OEM bolts and a great amount of High Temp Anti-Seize. I even had an ARP bolt break on me.
 
Problem is I don't have a welder or a torch or anything.

one of the bolts there's nothing sticking up out of the flange. The rear right bolt is still inside the manifold a bit, holding the flange/manifold together.

I don't have money to take it to a machine shop, ugh
 
Thanks for the help...

I just went out and realized... 3 of the 4 bolts snapped in the turbo flange.

I don't even know what to do now






Its normal for exhaust bolts to break, I break so many myselfLOL, until I went with stainless arp exhaust bolts/double oem lock washers on each bolt, just bring your housing to any machine shop they'll take those stripped bolts out for like $20
 
Damn soo many probems and I haven't even been driving it hard. Only had it a month.

Of course when I bought it I had a job to pay for this stuff.
Dammit.

Well I guess i'll go take the housing off
 
Make sure you dont get the cheap ARP's. I did and many others have done the same....THEY BREAK SO EASILY! And usually they break flush with the exhaust housing so they have to be drilled out. FUN right.

James :dsm::talon::laser:
 
Add Value - Be Respectful - No Trolling - No Misinformation - Participate Often!
Support Vendors who Support the DSM Community

Latest Classifieds

  • For sale VIRGIN 4G63 6-BOLT TURBO HEAD
    Came off a virgin stock AWD Auto 1G DMS (91), also have matching block and crank which are also...
    • The_Partout_Spot
    • Updated:
    • Expires
  • For sale 1G DSM 4G63 6-BOLT TIMING COVER
    Used, see condition in photos. Buyer covers shipping / fees.
    • The_Partout_Spot
    • Updated:
    • Expires
  • For sale Garage clean out
    Changing setups on the car and getting rid of some stuff as well that's been laying around. Will...
    • 92GSXtacy
    • Updated:
    • Expires
  • For sale 4G63 Griffin intercooler cores
    Griffin intercooler cores. Top to bottom flow. High cfm and heat transfer. 24x8x2.75 and...
    • Galant665
    • Updated:
  • Wanted wtb black 2g dashboard
    Looking to buy a 2g black dashboard. Located in southern california but willing to travel.
    • randizzle420
    • Updated:
    • Expires
Back
Top