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Turbo Flanges (and general update)

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chris712vt

15+ Year Contributor
524
6
Mar 27, 2006
SLC, Utah
Hey guys... haven't been as active on here lately, work is extremely busy and I've just been sourcing parts. But I finally have just about everything ready to go but need a last minute question answered.


My turbine outlet is 2.5", but I'm building myself a full custom 3" exhaust. When it comes to my downpipe flange (it is a 4-bolt Garrett T3 .63 A/R by the way) can I use a 3" flange and have it still bolt up and seal just fine, or do I need to use a 2.5" flange and flare out to 3". It would be much easier to just use a 3" flange with my 3" exhaust all the way to the turbo.

I'm not sure if A - the 2.5" and 3" 4-bolt T3 flanges have the same bolt pattern, and B - assuming they do, the 3" would still seal just fine, right?


Anyway, I need to square this away very quickly, before this afternoon so I can order it and get welding this weekend.

As some of you may remember, I picked up Slippi's prototype PnP MSnS recently. And to go with it I'm adding all these new parts as well: an Aeromotive 1:1 AFPR, PTE 880s, misc. lines and fittings, new 3" catback (upgrading from 2.5), making my own custom 3" downpipe and test pipe, and a new turbo. Lots of upgrades all at once, but I'm hoping to get most of it fabricated/installed this weekend. The turbo is a Garrett T3/T04-S 60-1, .70 A/R compressor, .63 A/R turbine. I took a picture of my little T3, my 50-trim, and the 60-1 all taken apart and laid out next to each other, interesting to compare them, I'll post a picture when I get home from work later. I'm looking forward to all the new stuff, car should be very different soon. Profile should be up to date if I remembered everything if you are curious about my setup. Shooting for 400 wheel on pump.

Please let me know about the flange size if you can clarify for me. Thanks!
 
I made some calls - unfortunately the 2.5" and 3" do not have compatable flange sizes / bolt patterns. I was hoping both had the bolts in the same locations on the 4-bolt flanges, just with different diameter holes in the middle, but it couldn't be that easy haha. So I got a 2.5"-3" flare and the smaller flange. Can't wait to take on this custom downpipe project this weekend.
 
Oh I take pictures of everything LOL. I'll post the good ones. I guess I'll start a different thread for my project though... doesn't make sense since this one's titled "turbo flanges" LOL.
 
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