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broken bolt for the headers, help

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eclipse1999

15+ Year Contributor
99
1
Aug 10, 2006
new york, New York
I broke a bolt while tightening my turbo headers. I don't know what to do now. There is 8 bolts together and now i'm left with 7. So the remaining bolt is in the head.

Is there anyway i can get this out with the limited space i have with turbo, downpipe in the way. Thanks a lot, or maybe i might be able to drive the car to a mechanic.
 
Bummer, I hate when this happens and seeing as how I work on my friends 1972 Datsun 510 its a frequent thing. Need to get yourself a extractor set, you drill a hole in the center of the bolt and then insert the correct size extractor. The extractor will jam into the whole you have drilled and as you turn counter clockwise to remove the broken piece the extractor will grip even tighter. Takes a little practice to get comfortable with but comes in really handy. Also spraying a type of PB blaster or WD-40 to help loosen will help with removal.

There are many different sets and kinds. Some come with the drill bits others are bought individually. Good luck man. This is to give you a idea of what it looks like.
 

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Just bought new headers and now im scared to swap them onto my car. Is there any way to prevent this from happening?
 
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