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98 tsi with 1g 7 bolt wont start

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1gcrazy

15+ Year Contributor
1,552
9
Apr 6, 2005
Fountain, Colorado
Ok fellas, i've been dealing with dsm's all effin weekend.
I have a 98 tsi with a 1g 7 bolt. I JUST did a head gasket on it a few days ago. I finished it up this morning, drove it, parked it and tried starting it up tonight and all it does is crank.
Here's what i've done:
new plugs
rewired CTS
checked physical timing and its where I left it
verified spark
verified fuel by pulling the return line and cranking, finding fuel everywhere...
all the plugs I can see are secure...


Very lost.

Ecu?
 
You said you just did the headgasket? Have you checked for compression on the motor?. How about the fuel injectors? Did you make sure theyre firing?
 
Havent done either, i'm sure there is compression because when I checked timing it was noticable.

I haven't checked injectors but when I changed the plugs they were all drenched in fuel.

I waited a little bit, about 2 hours or so and it'll stumble for one single crank and then straight to dead cranking.

So this morning, I went out, pulled the brand new plugs, wet as usual. Then I decided to crank it without the plugs in to get some of the fuel out. Put the plugs back in and unclipped the injectors and it stumbled a lot more.
Then clipped the injectors back in and viola!

Started. It was flooded to shit on startup but what would cause that? Bad CTS?
 
So I swapped out the coolant temperature sensor with one from another car, what are the chances TWO are bad? Still doesn't start without unclipping the injectors.

What happens if I touch both wires at the coolant temp sensor together? Or if they ground on the block or head?

Will it take out a trace at the ecu?

Anyone have any suggestions?

I'm also finding it starts normal in HOT weather, when its cool, like below 80 it wont start on the first try.
 
Last edited:
Cmon guys, This is a huge inconvenience.

I think its got a walbro hp255 with no regulator because it was running e85.... would that have anything to do with it?
 
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