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90 OFH Replacement

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Boomdeeze

15+ Year Contributor
2,145
394
Jul 5, 2009
Independence, Minnesota
Long story short I just finished my three year build and was turning the car over to prime it and found my OFH is cracked at the oil pressure sensor port. I bought this used and obviously the seller did not disclose this. I bought a new one from JNZ and waiting for it to arrive.

Now to my question: I am well aware of how to properly replace the housing but I am wondering if anyone see a draw back to filling a 1/2" hole in the timing cover to remove the bolt under it and then using a rubber plug to fill it after the swap is done? I have the kiggly adapter for the 2g auto on a 6 bolt which moved the engine closer to the driver side and taking everything off over there is even a larger pain than before. So yes I know the proper way is to loosen the timing cover but it is so much harder with that kiggly spacer installed.
 
Ok so I am wondering if anyone sees a negative to drilling a 1/2" hole to remove the bolt rather than removing the cover. My mind is made up on how I will do it unless someone happens to mention a negative that changes my mind. Yes I have searched and the only negative I see are people saying "debris can get in then". I will plug the hole with a rubber plug so that is not a problem. It is a tight fit on that side with the kiggly spacer installed! No room to "flex" the cover as it will hit the driver side wall.
 
Did you read my post? All you need to do is pull 2 timing cover pull bolts by the ofh, pull the cover toward you and boom there's the bolt you need to loosen. I changed my ofh last year and it took about 5 minutes to remove.
 
I Switched to a forward facing filter housing after my 1991 sandwich cooler blew out, I did not have to remove anything, just used an offset wrench to get the one bolt after gently prying the timing cover out of the way.
 
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