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MASSIVE engine MESS, thanks SLOW BOY RACING and SHEP RACING!!

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damax03

20+ Year Contributor
169
0
Feb 26, 2003
Falls Church, Virginia
On February 8th 2005 I was driving my car like I always do (HARD) and all of a sudden i hear a boom and the car was dead in an instant. By the time I get out of the car the smoke is coming out and I know it cant be good. I knew I had blown up the engine, but couldnt have imagined how bad it was gonna be. I popped the hood and was able to see the counter weights of the crankshaft immediately along with the entire front balance shaft!!

I got the car towed home and started making phone calls, my first one was to AMS cause they are local and I needed help fast. The only thing they had immediately available was a JDM 7 bolt for $1,900. So I called SBR, and asked for Nate, but it turned out that he was busy on the phone. So I proceeded to explain my situation to Mark who had answered the phone. The only option he had was his engine that he had taken out of his car (with 6,500 miles), which was a built 6 bolt. The gearhead in me got excited so I decided to think about it. Well, needless to say the next day I bought his engine and he had it shipped out on friday.

All excited I get out to the garage and begin the rest of the disasembly process and first find that a rod had made its way out of the block and hit my starter and put a HUGE dent and shattered the case of it. I was like thats crazy, but hey it could be worse. I was ready to pull the motor out but needed to disconnect the transfer case, so I went to do that but found a rod sticking through the pan and into the top of the cast iron part of the transfer case. Sawsal time!!! I hacked apart the entire pan in order to get the rod dis lodged from the transer case. Ok now the engine and trans are out of the car but still together and i'm ready for bed, but decide to split them and inspect the trans for the hell of it. This is when I felt sick, the bellhousing was cracked from when the back of the block blew out. Well time for bed.

Call up Shep Racing in the morning and ask him my options. Well aparently the bellhousing is the most expensive part of the trans so $500 for a piece to fix a trans with 135k on it was out. I asked about used transmissions and find out that you need a 97-99 trans and a 97-99 transfer case, due to the gearing. There are NO 97-99 tranny's to use as a used model or even as a core, so I end up buying a Shep race Tranny w/ 4 spider center diff. I also pick up a used 23 spline transfer case just to use the cast iron case with the gears from my transfer case which were not damaged.

The Service...

My Shep Race tranny was ordered on tuesday the 15th and arrived tuesday the 22nd!!! This was amazing considering he had NO CORE to work with and had to order a brand new one from mitsu before ever building it his way.

I paid for the engine on wednesday and got it the following tuesday, enough said!!


Now for the pics.....
 

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Holy shit that is intense!!!! Damn, how were you driving when the motor went??? OMG
 
Oh yeah new built motor specs...

6-bolt .020 over
JE 9:1 Pistons
Pauter X-beam rods
No balance shafts
BJ's Stage 5 Head
Crower retainers and springs
HKS 272's
Arp's everywhere
Cometic head gasket
Fidanza flywheel
Greddy Oil cooler

Came with new SS valve cover bolts and brand new manifold stud kit. Also came with EVERYTHING needed to make the conversion over from my 7-bolt. Mark gave me an awesome deal, and was even better with the customer service. Thanks!!!


Just post questions and comments and I will reply to all of them!!!
 
TOO MUCH, lets leave it at that. It cost me a lot of money, but I also got some real good deals on some things so for what I have, I am more than happy.
 
damax03 said:
It let loose at 6k and a full 22 psi of boost on my EVO 3 16G!!
Was that on pump gas? Also, are those pictures of the new motor in the car? Just a side question also, what size exhaust you running on the Evo3 16g? Thanks, and it looks like your got everything back fast. I know Shep handled my Tranny very quickly. Down at his shop he has everything nicely set up, and he does two a day, one in the morning one in the evening, super nice guy as well.
 
Holy hell....Those pictures make me want to cry...Bet you were furious when you saw the bellhousing cracked... booooo...But now your car is ready for some serious HP! Really hope everything works out for you and nothing like that happens again..My buddy works in naperville :thumb:
 
PUMP GAS, 93 shell v-power, knock free when it blew

3" exhaust from turbo back


And yes thats the new motor in the car, took the pics this morning.

I was inpressed in the time cause, he didnt even have a core to work on, he had to get one from mitsu and build it, and i still had it in a week!
 
ericbev said:
Holy hell....Those pictures make me want to cry...Bet you furious when you saw the bellhousing cracked... booooo...But now your car is ready for some serious HP! Really hope everything works out for you and nothing like that happens again..My buddy works in naperville :thumb:

Thanks a lot, it should be getting a SBR GT14 by the dsm shootout in august, so that should be fun, and with those connecting rods, they arent goin anywhere, they are rated to like 900 hp, LOL!!
 
damax03 said:
PUMP GAS, 93 shell v-power, knock free when it blew

3" exhaust from turbo back


And yes thats the new motor in the car, took the pics this morning.

I was inpressed in the time cause, he didnt even have a core to work on, he had to get one from mitsu and build it, and i still had it in a week!
Well he has cores laying around at his house, spares too so I imagine unless he told you he had to order a new one from Mitsu he might have used one of those. Great time for that though, I think he had my tranny for a long weekend, it was done on Tuesday and he had driven to race all weekend, I was very impressed. You don't think that boost was too high for pump, you must have a nice setup, what injectors? Sorry I probably should just check your mods, don't know if they reflect that motor though. Also, what is the most boost you've ever run, with race anywhere around 26psi or so?
 
97TSIAWD said:
Well he has cores laying around at his house, spares too so I imagine unless he told you he had to order a new one from Mitsu he might have used one of those. Great time for that though, I think he had my tranny for a long weekend, it was done on Tuesday and he had driven to race all weekend, I was very impressed. You don't think that boost was too high for pump, you must have a nice setup, what injectors? Sorry I probably should just check your mods, don't know if they reflect that motor though. Also, what is the most boost you've ever run, with race anywhere around 26psi or so?

It was knock free using the VERY efficient SBR front mount and a cold air intake allowing intake temps within 10* of ambient. Also it was 30* out, so i'm guessing i was in the 40lb/min range. I have run 26 on race gas, and trapped 115 without cams, so with this setup before i swap, i'm goin for 120mph out of the evo 3.
 
haha seems like you got a built motor and a built trans overnight. If that stuff ever happened to me it would take me at least a year to come up with all that money to get a built trans and motor.. :cry: *knocks on wood* :p
 
Thanks, yeah I run DSMLink, and with it you can set up the check engine light to flash when you get knock over a specified limit, I had it set to 1* and it never went off, so something was up. Probably just a weakened rod, not sure yet, i'm gonna try and tear that bottom end apart the best I can and see if I can better find out what happened.
 
Damax, damn sorry to hear bout the explosion, but now u really are set w/ all the new goodies under that hood of yours. Can't wait to see ur new setup when it warms up.....just watch out for those semi's hahaha. :dsm:
 
Wow, congrats on the new setup and sorry to hear about another 7 bolt to bite the dust. That has to be the craziest thing I have seen yet.

On a side note do you have any data like HP or 1/4 mile times from before the "explosion" that you can compare with new data with the new engine and trans? I would be very interested to see what gains you get from the new parts as this is most likely my next major mod.

Thanks :thumb:
 
Wow, I put my old 7 bolt though a lot more heart ache then that, 22-23psi on pump gas with a 50trim and 26psi on race gas and nothing blew. You must have had a poorly casted rod or you had knock and didn't know it. Either way, something let got and did so pretty well. :thumb:
 
Sorry for you about your engine+tranny :(
But it seem to be for the best ,you got quite and engine and with a shep tranny you're in bussness :thumb: :thumb:
 
I dont see any problem with him posting this at all. I have never seen a block split open like that. Thats a pic worth keeping. Must be nice to have money. :p
 
TSIfreek said:
I have never seen a block split open like that. Thats a pic worth keeping. :p


Thats what I said when he called. I couldnt believe when he was calling and giving me updates how much stuff was f***ed up! it was just supposed to be budget, but then he kept running into more and more stuff broke.. I hope the car runs good now :thumb:

Mark
SBR
 
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