Jake H's Rear Wheel Drive Build up **PICS**

[GSTinCO]

NICE RACK


But seriously, that looks nice. I've been thinking about how 'I could get some spare tires of the floor recently. Gonna have to fire up the welder.

Originally Posted by topstreet

Quick and simple... I wanted to get my slicks up off the ground so I dont scratch up the rims or side walls. Also, I didnt want to keep tripping over them. So... Here is the garage mod I did last night.

It is just some 1/2" conduit that I squished the ends on, bent to lay flat against the wall, and drilled holes in. The other side is just slightly smushed the ends so it welded to the long, straight piece better.

This is only about $3 worth of material and 30min worth of fab time. The materials are 1/2" conduit, flat black spray paint, some #3 2" SS screws, and a small amount of welding.









Jake Hanhardt

[GreenGSX]

Originally Posted by topstreet

Just a few more.













Jake Hanhardt

Hmmmm....looks very interesting. Are you going to "crush" the ends of the runners to better approximate the rectangular intake port?

[delta448]

^I was wondering the same thing. How are you planning to smoothly accomplish the transition from circle to rectangle with an accurate shape at the port side?

I've been thinking of trying my hand at fabbing an intake mani for awhile. Your pics are really inspiring me to try it... alas, I don't have access to all the tools you are using so I would have to be a bit more creative.

[RipperXX]

Did I tell you, your my new best friend? lol





Very nice work!

[topstreet]

You guys are funny!

The idea with the intake manifold is very simple. All you are doing is using a vice, forming die, splaying machine or something to that nature. Then you squish the end untill you are happy with the shape. In one of the above pics I posted... You can see one of the tubes has already been formed to the rough shape I need for the head port. That was done with a bench vise.

I hope the guys at Road Race engineering (Road///Race Engineering Mitsubishi Eclipse Parts and Performance) dont mind me refferencing a few pics of theres.

This one is of a Magnus street manifold. Notice the flange side is the rectangular shape, but down the runner, near the plenum, is the round.



This one you can see the transision really well from the side.



And of course... A picture from the top to show the transision from the other side.




So basically, I am not trying to do anything out of the ordinary. Just going from what my (and others) experience has proven works.

Jake Hanhardt

[GreenGSX]

Originally Posted by topstreet

You guys are funny!

The idea with the intake manifold is very simple. All you are doing is using a vice, forming die, splaying machine or something to that nature. Then you squish the end untill you are happy with the shape. In one of the above pics I posted... You can see one of the tubes has already been formed to the rough shape I need for the head port. That was done with a bench vise.

I hope the guys at Road Race engineering (Road///Race Engineering Mitsubishi Eclipse Parts and Performance) dont mind me refferencing a few pics of theres.

This one is of a Magnus street manifold. Notice the flange side is the rectangular shape, but down the runner, near the plenum, is the round.



This one you can see the transision really well from the side.



And of course... A picture from the top to show the transision from the other side.




So basically, I am not trying to do anything out of the ordinary. Just going from what my (and others) experience has proven works.

Jake Hanhardt

I wasn't being funny just sarcastic!....

Build your own intake manifold

I would be interested in adding your design ideas to that thread. I'm interested in your plenum volume specifically.

[topstreet]

Originally Posted by RipperXX

Did I tell you, your my new best friend? lol

Very nice work!

I was saying "you guys are funny" to this one, and the "NICE RACK" comment. Not you... Sorry, should have quoted.

Originally Posted by GreenGSX

I wasn't being funny just sarcastic!....

Build your own intake manifold

I would be interested in adding your design ideas to that thread. I'm interested in your plenum volume specifically.

I quickly went through the intake manifold build thread you have, and thats crazy how you and I came up with a lot of the same ideas, completely seperately.

The top of this design is just a 4"x18.125"x.125" wall 6061 extruded aluminum. Then its cut in half. The throttle body side has 3" tall side plates, that tapper to 2"at the end of the plenum. The base plate is 4" wide.

The ITB intake manifold I used to have was basically the same thing but with 2" tall side, going to 1". It had the same "half tube" top piece. This is the manifold I was making 800+ whp with.

BUT!!!..... I was out in the shop last night and I might be scrapping that design. I bent up a plenum a few weeks ago that I didnt like at first. Now that I can see it with the base plate and the runners attached... It looks much better then the current design that I have pictures posted of. I will get a "prototype" picture today.

Jake Hanhardt

[topstreet]

This is the plenum design I was originally working on, before the square one with the round top. I got finished bending this one and disliked it. Now... I am giving it a second look and liking it more. This one is just a prototype. The finished product will have the same design, but stand slightly taller. I am just changing 2 of the bends from 45degs to 30, and one of the bends to a 60deg. This is going to stretch it up a hair.

I would like to know everyones opinions on what they like or dont like about each.









Jake Hanhardt

[JrCRXHF]

looks good man

keep up the work.

[gsx4g64]

Hi jake. Its been along time. By the way, if didnt tell you before, thank you for all of your help with my last project. Speaking of projects. I am starting another project. Another 2g. I am going to make sure that this project gets the AWD conversion. I am trying to get to same level or alittle furthur. I am hoping to get your assistance again.
I am happy to see that you are getting back into the swing of things. The work that you are doing looks really good. I dont remember if you mentioned it before, but you selling of the items that you making. Or, are they just one off items? If you are selling them, I am interested in seeing using your product. Especially, the twin scroll manifold. I love they way they look. The welds look perfect. And the design looks flawless.The intake manifold is coming along nicely. I would love to do some dyno comparison using my Venom/DNP combo, against jhracing intake and exhaust manifold. If you dont mind, I will post the dyno results.
If you are interested in doing a couple of things for me. I am in doing a dual fuel rails and I need a fuel cell. Can you help me out?

Anyway, Thanks again.

[topstreet]

100th POST!

Originally Posted by gsx4g64

Hi jake. Its been along time. By the way, if didnt tell you before, thank you for all of your help with my last project. Speaking of projects. I am starting another project. Another 2g. I am going to make sure that this project gets the AWD conversion. I am trying to get to same level or alittle furthur. I am hoping to get your assistance again.
I am happy to see that you are getting back into the swing of things. The work that you are doing looks really good. I dont remember if you mentioned it before, but you selling of the items that you making. Or, are they just one off items? If you are selling them, I am interested in seeing using your product. Especially, the twin scroll manifold. I love they way they look. The welds look perfect. And the design looks flawless.The intake manifold is coming along nicely. I would love to do some dyno comparison using my Venom/DNP combo, against jhracing intake and exhaust manifold. If you dont mind, I will post the dyno results.
If you are interested in doing a couple of things for me. I am in doing a dual fuel rails and I need a fuel cell. Can you help me out?

Anyway, Thanks again.

Hey Kene!

I am glad to hear that you are going to be putting another 2G together. Its too bad that your last one got wrecked before it got finished being tuned.

Anyways, Thanks for the input on the products! I have been working like crazy to get the manifolds put together. Its nice to hear that you are liking what you are seeing.

It would be really cool to see some comparison on the dyno for HP. If you need any parts you just have to send me an email and let me know. I like being able to help the DSM community when I can. Expecially with your setup. If fate ever lets you get put together AND finished... Its really going to kick butt! You will get a good chance to see the fuel rails that I am going to be making on my car, and hopefully its something that you like.

Thanks again Kene, and give me a call sometime so we can bs.

Later,

Jake Hanhardt

[iamtall77]

That's a pretty nice looking intake manifold. I really like my JMF RWD manifold. Too bad I can't use it. I don't have enough room with my shock towers to clear it. It also sticks out too far for me to run intercooler piping. If you, or anyone wants pics of this manifold, I can post them here. It's a superior design to the Magnus unit that people complain about. Apparently people running high boost are breaking the welds on the Magnus units. The JMF unit has fewer welds and are much thicker looking welds than the Magnus or other units.

[topstreet]

Thanks for the input imtall77... I REALLY don't want to start comparing manifolds in this thread.

I'm sorry if I gave the wrong idea by posting the few pics of the Magnus one. The ONLY thing I was trying to do there, was to show the "reshaping" of the runner at the head flange. I was not trying to start a discussion about, one reason or another, about why someones is better or worse.

Just out of curiosity though... Why cant you use that one???

Jake Hanhardt

[iamtall77]

The JMF unit is just too big for my car. I ran into clearance issues with it and my brake master cylinder and also intercooler piping. I have a pic on photbucket of the master cylinder clearance. It's about enough to fit a business card. And with an NA throttle body, I have about 1.5" from the TB to the radiator inlet. I'm working on another design that should make life much simpler. I'll reveal my secrets when I get it back from the welder.

I wasn't trying to say who had a better intake manifold. I was just trying to point out the differences in each design, so that you don't make the same mistakes. If you have the time and skill, why not make your own. I think you have things handled. I was just trying to give some perspective on what might work.

[gsx4g64]

Hey Jake,

How are things going? Yeah, it was terrible to see my car wrecked by a supra. But, I am on the path again. I still have my manifolds, but I am interested in using yours. I went by your site, and saw that you have a sale on your exhaust manifold. The price was good before, but it is even better now. I will take one of the T4. Can the wastegate flange be modified to fit two hks 50 wastegates? Besides from the manifold lookinf great, what can I expect from this manifold? I heard that you are offering a lifetime warranty.

Anyway. Let me know what you need from to get the manifold out. Also, when are you expecting the intake manifold to be finished?

[Boost92awd]

Hows the build coming along? Any updates?

[dsm614]

Damn Jake why didnt you tell me you had a RWD build thread?