crankbender
20+ Year Contributor
- 1,840
- 11
- Apr 15, 2002
-
houston,
Texas
Over the many years I have been around turbo cars I have had to explain this countless times. Maybe I will write up a faq for the site if the moderators are interested.
First off a good understanding of what a turbo is and how it works is needed to delve into this subject further.
Definitions
r - radius from the center line of the turbo.
Theta angular position of the turbo
(anything)dot the change is this position versus time commonly know as velocity either angular or linear (thetadot is commonly known as RPM).
Compressor (wheel) intake side of the turbo
Turbine (wheel) exhaust side of the turbo
A turbo is a centrifugal pump designed to move air (the fluid) through its own mass. The compressor wheel is designed to grab particles (molecules) of air. These particles are then spun around the center shaft at very fast velocities. Using the relation that acceleration in the outward direction is equal to r*thetadot^2 we can easily see that the air is forced out harder if the turbo is spinning faster (larger thetadot) or the wheel is larger (increasing the max r). This compressor movement takes energy to cause. This energy is taken from a pressure and temperature drop in the exhaust. The exhaust is caused to flow into the exhaust wheels by a nozzle. The nozzle causes the exhaust gasses to increase in velocity and when they impact the exhaust fins the momentum (kinetic energy) is transferred to the exhaust wheel. The air is then allowed to flow out of the exhaust.
What happens to the air after it exits the compressor housing? The answer to this question is really a fairly simple one and involves the intake and engine. After exiting the compressor housing the air flows up the intake piping to the intake valves. This flow is caused by a pressure gradient (drop). The amount of pressure drop experienced across the intake is a function of temperature, velocity, distance, and structure. It suffices to say at this point that it serves best to decrease this pressure drop as close as possibly to zero. At this point the air is at a given pressure in the intake plenum. The valves open at a given rpm and the air begins to enter. If we assume that the pressure in the plenum is held constant by the turbo the airflow into the engine becomes dependent on pressure only. At this point it becomes obvious that the compressor side of the turbo must be matched to the engine and intake!!!!!
Once ignition occurs inside the cylinder and the exhaust valves open the gas is free to escape. This air must enter the exhaust manifold and flow through the turbine. Because the energy in the air must not be conserved we can not power the turbo without taking energy out. This conversion is done in 2 steps. First the air is forced into a nozzle that transfers pressure into velocity. This transfer is done through bernoullis equation and an efficiency (feel free to do some research). Once this takes place the air in shot at the turbine wheel and some of its kinetic energy is transferred to the wheel spinning it. During this process the air cools and its pressure drops further. As the air then must flow out the exhaust (once again because of a pressure gradient), and the tip of the exhaust is at atmospheric pressure it can be seen that the pressure at the exhaust valves is much higher than atmospheric. Once again the it should be seen here that the exhaust side of the turbo must be matched to the engine and car!!!
So what does this all mean? Well first off it must be understood that a turbo is a controlled device. This is to say that the engine, intake, and exhaust set up will flow a given amount of air at a given pressure (small changes can be made by the selection of the correct exhaust wheel and housing). That said the turbo must be able to change in thetadot (angular velocity or RPM) to flow the correct amount of air to keep the intake pressure constant (as we made this assumption earlier). This is where the wastegate comes in. (IF ANYBODY WANTS ME TO EXPLAIN HOW THIS WORKS LET ME KNOW) we will suffice to say that the turbo matches perfectly.
Now saying a given engine (at a given intake pressure) flows X amount of air at 3000 RPM (typically the lowest rpm seen during a run) and Y at the highest shift point. This flow is the possible use of the engine and not what the turbo will flow .
The job of anybody selecting the turbo is to look at the compressor maps (and turbine efficiencies with a given load and flow) to find the highest efficiency at X and Y. If you look around at some compressor maps you will see that a 2.0L does not need a HUGE turbo without a lot of mods. If you do happen to choose a turbo that is too small you will fall below the efficient range of the turbo and not flow well. If you have too small a turbo you will start adding more heat to the air and make up for the inability to flow mass by increasing volume per unit mass.
COMING NEXT .calculations on what your engine will flow assuming a perfect world.
Hope this all helped
Please feel free to let me know if this was at all helpful, if I failed to explain anything correctly, if I made a mistake, or if you just want to have a good intelligent conversation on the topic.
First off a good understanding of what a turbo is and how it works is needed to delve into this subject further.
Definitions
r - radius from the center line of the turbo.
Theta angular position of the turbo
(anything)dot the change is this position versus time commonly know as velocity either angular or linear (thetadot is commonly known as RPM).
Compressor (wheel) intake side of the turbo
Turbine (wheel) exhaust side of the turbo
A turbo is a centrifugal pump designed to move air (the fluid) through its own mass. The compressor wheel is designed to grab particles (molecules) of air. These particles are then spun around the center shaft at very fast velocities. Using the relation that acceleration in the outward direction is equal to r*thetadot^2 we can easily see that the air is forced out harder if the turbo is spinning faster (larger thetadot) or the wheel is larger (increasing the max r). This compressor movement takes energy to cause. This energy is taken from a pressure and temperature drop in the exhaust. The exhaust is caused to flow into the exhaust wheels by a nozzle. The nozzle causes the exhaust gasses to increase in velocity and when they impact the exhaust fins the momentum (kinetic energy) is transferred to the exhaust wheel. The air is then allowed to flow out of the exhaust.
What happens to the air after it exits the compressor housing? The answer to this question is really a fairly simple one and involves the intake and engine. After exiting the compressor housing the air flows up the intake piping to the intake valves. This flow is caused by a pressure gradient (drop). The amount of pressure drop experienced across the intake is a function of temperature, velocity, distance, and structure. It suffices to say at this point that it serves best to decrease this pressure drop as close as possibly to zero. At this point the air is at a given pressure in the intake plenum. The valves open at a given rpm and the air begins to enter. If we assume that the pressure in the plenum is held constant by the turbo the airflow into the engine becomes dependent on pressure only. At this point it becomes obvious that the compressor side of the turbo must be matched to the engine and intake!!!!!
Once ignition occurs inside the cylinder and the exhaust valves open the gas is free to escape. This air must enter the exhaust manifold and flow through the turbine. Because the energy in the air must not be conserved we can not power the turbo without taking energy out. This conversion is done in 2 steps. First the air is forced into a nozzle that transfers pressure into velocity. This transfer is done through bernoullis equation and an efficiency (feel free to do some research). Once this takes place the air in shot at the turbine wheel and some of its kinetic energy is transferred to the wheel spinning it. During this process the air cools and its pressure drops further. As the air then must flow out the exhaust (once again because of a pressure gradient), and the tip of the exhaust is at atmospheric pressure it can be seen that the pressure at the exhaust valves is much higher than atmospheric. Once again the it should be seen here that the exhaust side of the turbo must be matched to the engine and car!!!
So what does this all mean? Well first off it must be understood that a turbo is a controlled device. This is to say that the engine, intake, and exhaust set up will flow a given amount of air at a given pressure (small changes can be made by the selection of the correct exhaust wheel and housing). That said the turbo must be able to change in thetadot (angular velocity or RPM) to flow the correct amount of air to keep the intake pressure constant (as we made this assumption earlier). This is where the wastegate comes in. (IF ANYBODY WANTS ME TO EXPLAIN HOW THIS WORKS LET ME KNOW) we will suffice to say that the turbo matches perfectly.
Now saying a given engine (at a given intake pressure) flows X amount of air at 3000 RPM (typically the lowest rpm seen during a run) and Y at the highest shift point. This flow is the possible use of the engine and not what the turbo will flow .
The job of anybody selecting the turbo is to look at the compressor maps (and turbine efficiencies with a given load and flow) to find the highest efficiency at X and Y. If you look around at some compressor maps you will see that a 2.0L does not need a HUGE turbo without a lot of mods. If you do happen to choose a turbo that is too small you will fall below the efficient range of the turbo and not flow well. If you have too small a turbo you will start adding more heat to the air and make up for the inability to flow mass by increasing volume per unit mass.
COMING NEXT .calculations on what your engine will flow assuming a perfect world.
Hope this all helped
Please feel free to let me know if this was at all helpful, if I failed to explain anything correctly, if I made a mistake, or if you just want to have a good intelligent conversation on the topic.

probly not what it is called) is located inside the turbo?
THATS IT We have all been doing it wrong for all this time. We all can spool a huge turbo at 3000 rpms and have just as much top end because there should only be a small change. right? 