motrmaniac
10+ Year Contributor
- 119
- 0
- May 19, 2008
-
Islip Terrace,
New York
on a 98 gsx . the thottle body is leaking when i did the boost test. now next question is are they orings or seals?
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I did the o-ring throttle body shaft seal described in the V-FAQ:Stock are a metal bonded rubber seal, not an o-ring. You can use o-rings to fixem though. I just did my 1g DSM and it seems to have worked...
Can't argue with that. However...Any leak is big. Fix it.

Good write-up. I had my throttle body out, seals replaced and back together in no time last night. I would change one thing in your procedure. There's no reason to remove the the throttle cable assembly and spring from the shaft. Remove the nut under the throttle position sensor, pull the shaft out an inch, unwind the springs and take the cable/spring assembly and shaft out. I used your idea of tying the two spring ends together; keeps it from getting mixed up. I was concerned about damaging the new seal when pushing the sharp end of the shaft through so I lubed it and twisted while pushing. It popped through without any visible signs of cutting the seal. All in all, it's a quick and easy repair.post # 94 should help out those who haven't done it:
http://www.dsmtuners.com/forums/cyl...07-project-rely-ability-6-bolt-rebuild-3.html