2G How do I assemble this?

[eziomandude]

My intake manifold is currently disassembled I was wondering if there are any guides on how to put it together

 

[rival]

I think pics would help..... is it just off the motor? the intake manifold is cast and cannot itself be disassembled. but it can be removed from the engine, the throttle body can be removed etc.... just need to know what you are talking about

 

[Paintballaa5]

Your intake manifold is disassembled? That's not really possible.

The coils aren't bolted on maybe? Gotta give us some info for us to help you man.

Could you possibly mean throttle body? If so: http://www.ca.dsm.org/FAQ/tb-shaftseals.html

 

[eziomandude]

I mean it's off the engine and was painted the fuel injectors and everything

 

[pauleyman]

Pictures pleaae. If its just the intake manifold it should be pretty self explanatory

 

[eSpyder407]

Did you get a Haynes/Chilton manual? If your engine still looks like the pics in your profile, you've got a lot left to do. Just follow steps 12-1

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[dustyboner]

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[eziomandude]

Is there a gasket that's supposed to go on the throttle body when connecting it?

 

[Marchev]

Is there a gasket that's supposed to go on the throttle body when connecting it?

Yes, there is always a gasket between metal sealing surfaces.

 

[Paintballaa5]

Is there a gasket that's supposed to go on the throttle body when connecting it?

Yes, OEM can be ordered here.
http://www.machv.com/2gnothboga.html

 

[dustyboner]

These are the 4 gaskets for the intake mani.
The little one is for the egr tube.
You should put new O rings on the injectors before you re-install them

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[eziomandude]

Alright guys thanks I'll let you guys know how it goes and dusty which gaskets are which?

 

[dustyboner]

The bottom one goes between the head and the manifold.
The middle one goes between the upper and lower sections of the manifold
then of course the top one is for the throttle body

 

[pauleyman]

I may have some of those gaskets in my junk box

 

[eziomandude]

Well I have a dumb question but which bolts go where? Yes my father threw all the bolts in a coffee can and I have all the gaskets so I want to get this hopefully put together correctly tonight.

 

[Paintballaa5]

Not sure man, you're just gonna have to try and figure it out.
If it's anything like the 4g63 the two outer bolts might be a size larger, and the 6 in the middle are gonna be the same.
Torque to 17 ft/lbs

 

[94laser13]

Should be 8 bolts total if I remember correctly. 6 small 12mm and 2 large 14mm. 3 12s on top and bottom and 14s on left/right sides.

 

[dustyboner]

for the upper intake to lower intake bolts, they have a 10mm head and look like

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throttle body bolts. 13mm head and look like

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upper to lower intake manifold support bracket bolts. 13mm head. look like

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the head to intake mani bolts look like

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the one with the stud goes on the bottom corner closest on the timing belt (alternator) side. the engine hanger bracket attaches to the stud.

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[Paintballaa5]

Can't get a better answer than that! ^

 

[John_M93]

Injector seal question allowed? If not delete.
I dropped injector seal, the bottom not the top that seals the injector and rail
Other end
Can I purchase just the seals or the whole injector must be bought?! AZ and oreilies told me they don't carry them

 

[dustyboner]

Injector seal question allowed? If not delete.
I dropped injector seal, the bottom not the top that seals the injector and rail
Other end
Can I purchase just the seals or the whole injector must be bought?! AZ and oreilies told me they don't carry them

For 420a engine:
http://www.oreillyauto.com/site/c/d...=Search_02524_1316573_2699&pt=02524&ppt=C0024

420a injectors just have an o ring on each end, both the same size

For the 4g63 and 4g64 you can only get the o rings at az and o reillys

You can get the seals from mitsubishi

Here are the part #
MD614805 Fuel Injector (upper isolator)
MD087060 fuel Injector (lower isolator)