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Designing a toe control link-1G AWD

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pneumo

20+ Year Contributor
3,763
61
Oct 19, 2002
Bay Area, California
I've been toying with the idea of attaching a rigid lateral bar to the front of the trailing arm of my 1G AWD rear suspension. The idea is to remove the mushiness and add some liveliness to the back end by limiting the ammount of movement in the stock rubber toe control pivot. The mounting points for this new toe link are already there, my local hardware store has the supplies, all I need is some info about where the toe should be aligned during different parts of the suspension travel. I can change the geometry of the new toe link by raising or lowering the pivots at each end so the link pushes or pulls the trailing arm sideways during different parts of the suspensions travel. It can be set up for toe out or toe in during compression or rebound.

But which should it be? I've done a bit of reading and found out how a few factory cars are set up. An often repeated phrase that keeps popping up in the tech writeup goes something like,'the rear toe control link is engineered to enhance stability' OK, sounds great. It also sounds like a nice way to say,'understeer'. So what I want is to 'enhance agility'.

My goals for the rear suspension are to get the back end to rotate in corners while keeping some of the stock self-preserving toe in tendencies if I need to get on the brakes mid corner. I'd also like it to be rigid enough so the tires maintain zero toe angle when doing a hard launch at the drag strip.

With that in mind I'm thinking I'd like the toe to be near zero during normal cruising in a straight line, near zero during hard accelleration (suspension compressed), and slight toe in when braking (suspension extended). Doing this will also affect cornering so that the outside/weighted wheel will be close to zero toe, and the inside/unweighted wheel will have some toe in. Is this a recipe for disaster?

I can also add some bends to the toe control link so it has a little flex, which would preserve some of the stock suspensions tendency for safety while still being much stiffer. Any thoughts?
 
pneumo said:
(-A-) I've been toying with the idea of attaching a rigid lateral bar to the front of the trailing arm ...... add some liveliness to the back end ...my local hardware store has the supplies .... need is some info about where the toe should be ...during compression or rebound.

(-B-) But which should it be?

(-C-) My goals...rotate in corners ... self-preserving toe in....maintain zero toe angle when doing a hard launch .

(-D-) ...zero toe...in a straight line... zero during hard accelleration...toe in when braking ....(cornering) outside... wheel close to zero toe ..... Is this a recipe for disaster?

(-E-) I can also add some bends to the toe control link so it has a little flex, .....


opinions on topics above:

(-B-) 2 books: 1.How to Make Your Car Handle, Fred Puhn 2. Tune to Win, Carroll Smith.
(-C-) Each in itself is almost exclusive (pick one).
(-D-) Sounds good. Knowing what you want is the step 1 of a 12 step program.
(-E-) Bad idea. God intended suspension control arms to be straight. (He IS all-knowing)
(-A-) Your local hardware store? what grade of fasteners do they stock? Engineer to Win, Carroll Smith.
(-A-) Read the books listed above.

(-A-) Rhetorical...

If you screw up your engine.... your car comes to a halt.
If you screw up your transmission.... your car comes to a halt.

If you screw up your brakes.... your car does not come to a halt.

If you screw up your suspension....It will suprise you when you are least expecting it (extra passengers - dif't loading) (wet vs dry) (etc)

Believe it or not... 0.5mm off tolerance on your toe link vertical height WILL affect toe-gain through wheel travel. Will your modifications be "a recipe for disaster" maybe no...maybe yes. It depends on how good your plan is, and how well it is excecuted.
 
Thanks for the input, I guess it's time I pick up a book and learn enough so I can figure this out. I'm not worried too much about the strength of the toe-link since it will ba added to the stock trailing arm, so if the toe link broke the suspension would go back to working like stock. The only load it would carry is to adjust toe, it won't have to support lateral loads otherwise.

The stock 1G AWD trailing arm already had a pivot that allows toe to change when different forces are applied to it. The new toe link would control toe differently. I thought about doing the washer-weld mod, which would make the toe pivot on the trailing arm completely rigid, but I like the idea of having variable toe under different circumstances.
 
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