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420A Bolt-on Tech: Intake, exhaust, ignition, fuel system, cooling, etc - specific to 2G N/T DSMs. New Members must limit their 420A tech posts to this forum.

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Old 07-10-2012, 06:42 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #1 (permalink)
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.060 Overbore


Anyone ever gone 60 over? My block is already 40 over and it needs to be cleaned up to 60 since there is no 50 option for our motors. Otherwise I'm also trying to source another block soon.

Thanks.




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Old 07-10-2012, 07:24 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #2 (permalink)
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Those walls will be mighty thin. If you do it keep us posted idk if has ever been talked about with our cars.

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Old 07-10-2012, 07:42 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #3 (permalink)
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Yeah, you are starting to push the service limit on that.... I'm sure it would be ok if the car was in stock trim, but not sure how it would hold up under more power. Seems like the thin walls may become a problem.


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Old 07-10-2012, 07:48 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #4 (permalink)
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Find a shop that can sonic check the block, this will tell you the thickmess of the cylinder walls. That should tell you if you are ok to go .060 over.

But the cost, about $100, you may just want to get another block.

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Old 07-10-2012, 08:50 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #5 (permalink)
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Thanks everyone.

So does anyone close to Milwaukee have a block? lol


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Old 07-10-2012, 08:59 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #6 (permalink)
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Do the,4g64s come with thicker walls? standard bore on those are .080 larger than the,63. Mine, friend just bored is,.020 which would be 87mm bore.


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Old 07-10-2012, 09:05 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #7 (permalink)
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This is on a 420a. Stock bore on a 420a is 87.5mm.


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Old 07-10-2012, 09:29 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #8 (permalink)
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Walls should be fine in terms of strength, I would be more worried about in terms of heat dissipation. If it was a track only car, I'd say go for it, but with a daily driver, and possible heating problems i dont know. Also You would need customer pistons, whether you go .050 or .060 over. Why not go .045 if you can get away with it?
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Old 07-10-2012, 09:49 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #9 (permalink)
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The problem with those sizes is I cannot find rings to fit. I don't want my machinist to get into all of that if I just find another block to punch to .040 instead.


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Old 07-10-2012, 11:05 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #10 (permalink)
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custom rings isnt that hard to find or get made. All depends on the money you want to spend.
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Old 07-10-2012, 11:16 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #11 (permalink)
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Quote:
Originally Posted by Fotowntalon View Post
custom rings isnt that hard to find or get made. All depends on the money you want to spend.
It would be WAY easier and cheaper at this point for him to just find a good block and bore it .020.

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Old 07-10-2012, 11:24 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #12 (permalink)
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Or if he has good forged .040 pistons, get another block and take it .040 and reuse the pistons

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Old 07-10-2012, 11:43 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #13 (permalink)
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One of the pistons in question....



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Old 07-10-2012, 11:46 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #14 (permalink)
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That ^^^^ is NOT a good resuable piston.

New block and .020 over for you.

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Old 07-10-2012, 03:40 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #15 (permalink)
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Quote:
Originally Posted by 95TalonOwner View Post
One of the pistons in question....

No sir there is no question here. Deff junk. What does your cylinder wall look like?? Lol

Id say new,block and pistons. as svo suggested


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Old 07-10-2012, 03:55 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #16 (permalink)
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I'm not questioning the pistons because I'm not retarded. I'm either boring the block .020 more and calling it a day or finding a bare one and having it punched out .040 again for my 2.2L.


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Old 07-10-2012, 04:15 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #17 (permalink)
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Quote:
Originally Posted by 95TalonOwner View Post
I'm not questioning the pistons because I'm not retarded. I'm either boring the block .020 more and calling it a day or finding a bare one and having it punched out .040 again for my 2.2L.
I didn't think you was.,, was, just stating some carnage there lol. Ill ask my brother what he thinks he is turbo car guy majoring in chryslers. Though imo I'd say, you could get away with it. You could do .045 .050 depending on how much bring is needed. You can contact nippon racing or maybe cp and maybr wesico and have them, make a custom piston. I'm sure if they will make, the piston they can do the rings as,well.


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Old 07-10-2012, 04:29 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #18 (permalink)
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I have a source for the parts no problem, just debating on size, that's all.


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Old 07-10-2012, 05:47 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #19 (permalink)
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Quote:
Originally Posted by 95TalonOwner View Post
I have a source for the parts no problem, just debating on size, that's all.
How bad is your cylinder wall scared up? that really is, what decides which size can be used. Anyone that makes custom pistons should be able to make/source rings to fit.


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Old 07-10-2012, 06:07 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #20 (permalink)
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It needs .020 to clean up.


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Old 07-10-2012, 06:44 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #21 (permalink)
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Quote:
Originally Posted by 95TalonOwner View Post
It needs .020 to clean up.
I would say you would be fine with that but do the sonic check just to be sure.


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Old 07-10-2012, 09:22 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #22 (permalink)
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Where can you find pistons and rings larger than 40 over for the 420a? I haven't been able to find them anywhere.

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Old 07-10-2012, 09:32 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #23 (permalink)
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Where can you find pistons and rings larger than 40 over for the 420a? I haven't been able to find them anywhere.

BK85
Custom pistons.


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Old 07-10-2012, 09:49 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #24 (permalink)
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Do the,4g64s come with thicker walls? standard bore on those are .080 larger than the,63. Mine, friend just bored is,.020 which would be 87mm bore.
No, the 4g64 isn't made with any thicker walls. 4g64 stock bore size is 86.5mm which is only 1.5mm (.060 over) from 4g63 pistons (85mm stock). It's not recommended to bore the 4g64 much larger unless you have had the cylinder walls check very thoroughly. Plus, I only know of forged 4g64 pistons going to 87mm so any larger and you would likely need custom pistons.


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Old 07-11-2012, 02:08 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #25 (permalink)
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Quote:
Originally Posted by 95TalonOwner View Post
Custom pistons.
So I did ask my brother about this and he said that he wouldn't go that far. He told me .040 would be as large as he, would go. He knows,more, about it than me as I said he majors in turbo_n/t chryslers and has been working on cars for close to ten years now. he, is very knowledgeable in the turbo side.

So even though I thought .060 might be doable I don't recommend it now. Amd have,to agree with svo. New block and .020.

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No, the 4g64 isn't made with any thicker walls. 4g64 stock bore size is 86.5mm which is only 1.5mm (.060 over) from 4g63 pistons (85mm stock). It's not recommended to bore the 4g64 much larger unless you have had the cylinder walls check very thoroughly. Plus, I only know of forged 4g64 pistons going to 87mm so any larger and you would likely need custom pistons.
ok cool thats what I thought. Yeah I knew the bore, sizes I just didnt know the streetable bore limit. Thanks bro.


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Last edited by MJcanada; 07-11-2012 at 02:57 AM. Reason: Auto-merged with previous post to prevent "bumping" within a 24 hour period Tips on avoiding the auto-merge feature - http://www.dsmtuners.com/forums/faq.php?faq=vb_faq#faq_bumping
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Old 07-11-2012, 07:04 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #26 (permalink)
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Every block is different, crazy to think how some of us are so stuck to our ways of '.040 is the MAX' without looking to see how crazy far some other platforms have gone
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Old 07-14-2012, 12:28 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #27 (permalink)
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OP, it looks like you have a course of action, but yes you can go .060 on these blocks, it has been done successfully multiple times.

Now where I would get the willy's would be using that big of a piston on a stroker and turbo build. Its that much more of a slug and surface area to be throwing around on the end of the rod.

If it was a stocker 2.0 build (one that would just see daily driving and little top end rpm's) I would go .060. Or if it was just a straight strip, low mile, purpose build, I would do it. But for your set-up I would just get another block (as you said you were going to do).

I just didn't like some of the info being bantied about. Good luck with your build.

MB


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