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| 420A Bolt-on Tech: Intake, exhaust, ignition, fuel system, cooling, etc - specific to 2G N/T DSMs. New Members must limit their 420A tech posts to this forum. |
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07-10-2012, 06:42 AM
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#1 (permalink)
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Proven Member

From: Milwaukee, Wisconsin
Registered: Oct 2005
Reputation: 
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.060 Overbore
Anyone ever gone 60 over? My block is already 40 over and it needs to be cleaned up to 60 since there is no 50 option for our motors. Otherwise I'm also trying to source another block soon.
Thanks.
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Wes
95 ESi-T
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07-10-2012, 07:24 AM
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#2 (permalink)
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Proven Member

From: Martinez, Georgia
Registered: Feb 2010
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Those walls will be mighty thin. If you do it keep us posted idk if has ever been talked about with our cars.
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07-10-2012, 07:42 AM
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#3 (permalink)
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Supporting Member

From: On a Jet Plane, Illinois
Registered: Feb 2008
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Yeah, you are starting to push the service limit on that.... I'm sure it would be ok if the car was in stock trim, but not sure how it would hold up under more power. Seems like the thin walls may become a problem.
____________________________
1995 Eagle Talon Kona Blue TSi AWD
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07-10-2012, 07:48 AM
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#4 (permalink)
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DSM Wiseman

Car: 1985 Thunderbird Turbo Coupe
From: Pensacola, Florida
Registered: Jul 2009
Reputation:
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Find a shop that can sonic check the block, this will tell you the thickmess of the cylinder walls. That should tell you if you are ok to go .060 over.
But the cost, about $100, you may just want to get another block.
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07-10-2012, 08:50 AM
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#5 (permalink)
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Proven Member

From: Milwaukee, Wisconsin
Registered: Oct 2005
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Thanks everyone.
So does anyone close to Milwaukee have a block? lol
____________________________
Wes
95 ESi-T
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07-10-2012, 08:59 AM
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#6 (permalink)
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Supporting Freelancer
DSM Revival

From: Roebuck, South Carolina
Registered: Jun 2011
Reputation:
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Do the,4g64s come with thicker walls? standard bore on those are .080 larger than the,63. Mine, friend just bored is,.020 which would be 87mm bore.
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Turbo rebuilder/engine BUilder-rebuilder/5spd rebuilder-builder
90 day warranties.
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07-10-2012, 09:05 AM
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Proven Member

From: Milwaukee, Wisconsin
Registered: Oct 2005
Reputation: 
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This is on a 420a. Stock bore on a 420a is 87.5mm.
____________________________
Wes
95 ESi-T
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07-10-2012, 09:29 AM
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Proven Member

Car: 09 Subaru WRX
From: Fostoria, Ohio
Registered: May 2008
Reputation:
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Walls should be fine in terms of strength, I would be more worried about in terms of heat dissipation. If it was a track only car, I'd say go for it, but with a daily driver, and possible heating problems i dont know. Also You would need customer pistons, whether you go .050 or .060 over. Why not go .045 if you can get away with it?
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07-10-2012, 09:49 AM
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#9 (permalink)
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Proven Member

From: Milwaukee, Wisconsin
Registered: Oct 2005
Reputation: 
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The problem with those sizes is I cannot find rings to fit. I don't want my machinist to get into all of that if I just find another block to punch to .040 instead.
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Wes
95 ESi-T
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07-10-2012, 11:05 AM
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#10 (permalink)
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Proven Member

Car: 09 Subaru WRX
From: Fostoria, Ohio
Registered: May 2008
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custom rings isnt that hard to find or get made. All depends on the money you want to spend.
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07-10-2012, 11:16 AM
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#11 (permalink)
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DSM Wiseman

From: Columbia, Missouri
Registered: Aug 2004
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Quote:
Originally Posted by Fotowntalon
custom rings isnt that hard to find or get made. All depends on the money you want to spend.
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It would be WAY easier and cheaper at this point for him to just find a good block and bore it .020.
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07-10-2012, 11:24 AM
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#12 (permalink)
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DSM Wiseman

Car: 1985 Thunderbird Turbo Coupe
From: Pensacola, Florida
Registered: Jul 2009
Reputation:
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Or if he has good forged .040 pistons, get another block and take it .040 and reuse the pistons
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07-10-2012, 11:46 AM
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DSM Wiseman

Car: 1985 Thunderbird Turbo Coupe
From: Pensacola, Florida
Registered: Jul 2009
Reputation:
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That ^^^^ is NOT a good resuable piston.
New block and .020 over for you.
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07-10-2012, 03:40 PM
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Supporting Freelancer
DSM Revival

From: Roebuck, South Carolina
Registered: Jun 2011
Reputation:
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Quote:
Originally Posted by 95TalonOwner
One of the pistons in question....

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No sir there is no question here. Deff junk. What does your cylinder wall look like?? Lol
Id say new,block and pistons. as svo suggested
____________________________
Turbo rebuilder/engine BUilder-rebuilder/5spd rebuilder-builder
90 day warranties.
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07-10-2012, 03:55 PM
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#16 (permalink)
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Proven Member

From: Milwaukee, Wisconsin
Registered: Oct 2005
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I'm not questioning the pistons because I'm not retarded. I'm either boring the block .020 more and calling it a day or finding a bare one and having it punched out .040 again for my 2.2L.
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Wes
95 ESi-T
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07-10-2012, 04:15 PM
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#17 (permalink)
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Supporting Freelancer
DSM Revival

From: Roebuck, South Carolina
Registered: Jun 2011
Reputation:
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Quote:
Originally Posted by 95TalonOwner
I'm not questioning the pistons because I'm not retarded. I'm either boring the block .020 more and calling it a day or finding a bare one and having it punched out .040 again for my 2.2L.
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I didn't think you was.,, was, just stating some carnage there lol. Ill ask my brother what he thinks he is turbo car guy majoring in chryslers. Though imo I'd say, you could get away with it. You could do .045 .050 depending on how much bring is needed. You can contact nippon racing or maybe cp and maybr wesico and have them, make a custom piston. I'm sure if they will make, the piston they can do the rings as,well.
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Turbo rebuilder/engine BUilder-rebuilder/5spd rebuilder-builder
90 day warranties.
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07-10-2012, 04:29 PM
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#18 (permalink)
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Proven Member

From: Milwaukee, Wisconsin
Registered: Oct 2005
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I have a source for the parts no problem, just debating on size, that's all.
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Wes
95 ESi-T
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07-10-2012, 05:47 PM
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#19 (permalink)
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Supporting Freelancer
DSM Revival

From: Roebuck, South Carolina
Registered: Jun 2011
Reputation:
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Quote:
Originally Posted by 95TalonOwner
I have a source for the parts no problem, just debating on size, that's all.
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How bad is your cylinder wall scared up? that really is, what decides which size can be used. Anyone that makes custom pistons should be able to make/source rings to fit.
____________________________
Turbo rebuilder/engine BUilder-rebuilder/5spd rebuilder-builder
90 day warranties.
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07-10-2012, 06:44 PM
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#21 (permalink)
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Supporting Freelancer
DSM Revival

From: Roebuck, South Carolina
Registered: Jun 2011
Reputation:
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Quote:
Originally Posted by 95TalonOwner
It needs .020 to clean up.
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I would say you would be fine with that but do the sonic check just to be sure.
____________________________
Turbo rebuilder/engine BUilder-rebuilder/5spd rebuilder-builder
90 day warranties.
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07-10-2012, 09:22 PM
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#22 (permalink)
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Proven Member

From: Colorado Spring, Colorado
Registered: Jan 2006
Reputation:
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Where can you find pistons and rings larger than 40 over for the 420a? I haven't been able to find them anywhere.
BK85
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07-10-2012, 09:32 PM
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#23 (permalink)
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Proven Member

From: Milwaukee, Wisconsin
Registered: Oct 2005
Reputation: 
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Quote:
Originally Posted by BK85
Where can you find pistons and rings larger than 40 over for the 420a? I haven't been able to find them anywhere.
BK85
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Custom pistons.
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Wes
95 ESi-T
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07-10-2012, 09:49 PM
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#24 (permalink)
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DSM Wiseman

From: Black Forest, Colorado
Registered: Jun 2011
Reputation:
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Quote:
Originally Posted by MJcanada
Do the,4g64s come with thicker walls? standard bore on those are .080 larger than the,63. Mine, friend just bored is,.020 which would be 87mm bore.
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No, the 4g64 isn't made with any thicker walls. 4g64 stock bore size is 86.5mm which is only 1.5mm (.060 over) from 4g63 pistons (85mm stock). It's not recommended to bore the 4g64 much larger unless you have had the cylinder walls check very thoroughly. Plus, I only know of forged 4g64 pistons going to 87mm so any larger and you would likely need custom pistons.
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-Wes M
16g/E85- 12.7@108
H1E/E85- 13.2@105
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07-11-2012, 02:08 AM
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#25 (permalink)
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Supporting Freelancer
DSM Revival

From: Roebuck, South Carolina
Registered: Jun 2011
Reputation:
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Quote:
Originally Posted by 95TalonOwner
Custom pistons.
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So I did ask my brother about this and he said that he wouldn't go that far. He told me .040 would be as large as he, would go. He knows,more, about it than me as I said he majors in turbo_n/t chryslers and has been working on cars for close to ten years now. he, is very knowledgeable in the turbo side.
So even though I thought .060 might be doable I don't recommend it now. Amd have,to agree with svo. New block and .020.
Quote:
Originally Posted by WES_393
No, the 4g64 isn't made with any thicker walls. 4g64 stock bore size is 86.5mm which is only 1.5mm (.060 over) from 4g63 pistons (85mm stock). It's not recommended to bore the 4g64 much larger unless you have had the cylinder walls check very thoroughly. Plus, I only know of forged 4g64 pistons going to 87mm so any larger and you would likely need custom pistons.
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ok cool thats what I thought. Yeah I knew the bore, sizes I just didnt know the streetable bore limit. Thanks bro.
____________________________
Turbo rebuilder/engine BUilder-rebuilder/5spd rebuilder-builder
90 day warranties.
Last edited by MJcanada; 07-11-2012 at 02:57 AM.
Reason: Auto-merged with previous post to prevent "bumping" within a 24 hour period
Tips on avoiding the auto-merge feature - http://www.dsmtuners.com/forums/faq.php?faq=vb_faq#faq_bumping
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07-11-2012, 07:04 AM
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#26 (permalink)
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Proven Member

Car: 09 Subaru WRX
From: Fostoria, Ohio
Registered: May 2008
Reputation:
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Every block is different, crazy to think how some of us are so stuck to our ways of '.040 is the MAX' without looking to see how crazy far some other platforms have gone
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07-14-2012, 12:28 AM
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#27 (permalink)
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N/T DSM Wiseman

From: East Hampton, Connecticut
Registered: Dec 2004
Reputation:
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OP, it looks like you have a course of action, but yes you can go .060 on these blocks, it has been done successfully multiple times.
Now where I would get the willy's would be using that big of a piston on a stroker and turbo build. Its that much more of a slug and surface area to be throwing around on the end of the rod.
If it was a stocker 2.0 build (one that would just see daily driving and little top end rpm's) I would go .060. Or if it was just a straight strip, low mile, purpose build, I would do it. But for your set-up I would just get another block (as you said you were going to do).
I just didn't like some of the info being bantied about. Good luck with your build.
MB
____________________________
Mark's other car; 420a Turbo 11.414@119.62
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