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"Cold" air box surrounding high flow intake, EXCELLENT results!

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rowlex

20+ Year Contributor
1,298
28
Apr 12, 2003
Everett, Washington
Alright, I got pretty bored last night and have been wanting to make a "cold" air box to seperate my open intake filter from the heat of the engine.

Anyway I did, and the results are very impressive. and my cost was $0.
I tune with DSMLink, I've been monitoring my intake temps on 3rd gear pulls, I'd start out at 60MPH and pull it up to 90MPH and then go lookat my intake temp during the pull. By then end of third gear my intake temperatures had usually inreased anywhere from 12-17 degrees. Now with the seperator in place Ive dont numerous 3rd gear pulls beause I need to retune the car. My intake temps by the end of third gear rise no more than 4 degrees. Usually only by 3.

Here's how I built the box.
What you will need:

1 - Election candidates advertizement sign, or anything like it, (i've even seen these made out of MGD Beer Box's.
1 - roll of duct tape
1 - 10" piece of paking foam, or any type of foam will most likely work.
1 - Box cutters
1 - scissors


Step 1. "Borrow" an election candidates not-anylonger-needed roadsign advertizement.

Step 2. Remove intake filter element.

Step 3. Get a piece of cardboard and make a template of where it needs to go.

Step 4. Once you have the cardboard template scribble it onto the advertizement sign.

Step 5. Double-check before you cut it out that it's right, add or remove sribble marks.

Step 6. Cut with scissors or box cutters I used both.

Step 7. Fit into place, cut as needed.

Step 8. Once you have it right, use some duct tape to seal the edges that dont fit, The biggest problem I had here was that I cut it too high and my hood wouldnt close, just keep trimming it.

Step 9. Find some foam to put on the top to seal against the hood. Put it on, tape it into place.

Unfortunently I was only able to find red duct tape andmy cars blue, the filter covered most of it up, and for the top piee of foam I lined it with black electrical tape so it looks nie.
I'll take a few pics with my phone and post em up later.

I posted the logs on DSMLink, this was the ONLY modifiation other than some tuning I did, One of the guys on DSMLink forums noted an 8% increase in power from the before to the after log.

Enjoy. :)
 
Pictures, crappy because i had to use my cam. phone enjoy :)

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ok here are pics that wont die...i hope

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Wolfgang said:
That is the most creatively ghetto rigged cold air box I've ever seen! Two :thumb: :thumb:


Yea baby :) And i dont know what a triumph is LOL :p

I was damn impressed with how well it works :thumb: :talon: :laser: :dsm: :D
 
Im glad to see our time spent doing this actually makes a difference! I say 'our' time because I made one too a while back!
 

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Damn, Nice job ! Looks like it took you a while tho :)
:thumb: :laser: :talon: :dsm:
Mine took about a 25-30 mins.....probably less if I hadn't been drinking ;)
 
rowlex said:
LOL.... I think I'll spray paint it and get some black duct tape ;)

LOL! That should make it look clean!

rowlex said:
Damn, Nice job ! Looks like it took you a while tho :)
:thumb: :laser: :talon: :dsm:
Mine took about a 25-30 mins.....probably less if I hadn't been drinking ;)

Mine took like 30-40 minutes! No drinking here though LOL. I also did this:
(Maybe I should start to make the boxy things and sell em eh? $30 plus s&h? Ill even polish it..LOL)
 

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That is awsome so that 8% gain that was with nothing else than your "box"? Did you do any more venting to allow for more air or did enough air get in as is?
 
kjens2004 said:
That is awsome so that 8% gain that was with nothing else than your "box"? Did you do any more venting to allow for more air or did enough air get in as is?


LOL, atleast he searched! :thumb:

Yes all I did was add the airbox and a little bit of tuning, Here is a quote from the above posted DSMLink forum link (you can only see it if you have dsmlink) one of the dsmlink staff (Dave) posted this:

DaveMertz said:
Looks to me like the airflow and power produced in the -7 log is about 8% higher than in the -1 log.

I had posted before/after logs.

EDIT: I did no additional venting, or "ramming" air in. Too lazy for that. :)
 
that is a pretty nifty idea i will give it a try when i get mine back from the exhaust shop looks like a good mod for broke college students
 
Just found this thread after searching for tips on making a home made cold air box. I think it's great and going to make one like the OP posted :)

Have a question though. Instead of carboard would heavy gauge pastic work just as good or better for keeping heat out? Because I have tons of parts from my part out car and could scavange some plastic from what I have lying around. Also where would be the best place to get that foam and/or rubber to seal against the hood?
 
i have heard of people using garage door sealer but home depot is a good place to look for foam sealer. as for the plastic jus make sure it wont melt from heat since there is 2 types of plastics (ones you can remelt and reform and ones you cant i dont remember the names right now tho).
 
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