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One other thing you may want to check is if it is a bad ground to your gauge cluster. I had the exact same problem, and I would keep on messing with the sending unit, and it would work for a while before crapping out again. Finally, I had an unrelated problem with the gauge cluster, and in troubleshooting added a ground to the cluster. Bam, fuel gauge problem fixed. Worth a shot before you go through another sending unit, Good luck!
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