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Nitrous/Alcohol/Water Injection Nitrous, alcohol, and water injection tech discussions.

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Old 03-23-2007, 10:31 AM   #1 (permalink)
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Ask your water alcohol injection questions here.

My name is chance and i am the owner of DevilsOwn Injection. I have noticed that I sell a pretty good amount of kits to dsm but water alcohol injection is hardly talked about on this forum. Its covered pretty well in depth on other forums. Most infact have a section dedicated to it. I thought i would sign up as a vendor on here and see if anyone has any questions about Alcohol-Water Injection and its use in Dsm.


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Old 03-23-2007, 10:57 AM   #2 (permalink)
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Hello. Some while ago I was reading up on meth/H2O injection. If I remember correctly your setup relies only on a check valve (no solenoid) to regulate directional flow to the nozzle. Can you briefly explain the pros and cons of this method vs the more traditional configuration that does use a solenoid.

I apologize if I am confusing your kit with another.
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Old 03-23-2007, 11:21 AM   #3 (permalink)
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We do use a check valve. The traditional method is a check valve. 3 of the 4 largest alcohol company's only use check valves and other 1 uses the check valve in their lower systems and then uses there high speed valve in there higher end systems.

Some of the smaller company's use a solenoid because they are shelf items and don't incur any protype, modifications etc to get them to work properly. These can also be ordered in reasonable quantity. The plus side to them is they provide a positive on/off for the system. The draw back is for a good one they are very expensive. Since they are electrical they also do have a higher risk of failure compared to a check valve.


Check valves have to have a min of 1 bar or 15psi of cracking pressure. The common check valves in pneumatics world have a 1/2 psi or 1 psi. So these must be either modified or custom designed. Any time you talk about something custom large quanitys also have to come into play. We personal had to buy 5,000 in 1 sitting. Not an easy task for a small company, so they all push solenoids that can be bought 10 at a time. We do have solenoids in stock but we highly recommend the use of a check valve.

We found that the most common problem with check valves of others is they would get debri in them. So we went the route of having a 2 piece design made up. So it can be take apart and cleaned if need. You can read hear about other source of debri http://www.alcohol-injection.com/for...-risk-670.html
We are the only company that features a check valve that can be taken apart. Others if its gets debri and does not wash out you have to chunk it. Our check valves are rated for million cycles, something solenoids are not going to do. Now the cons to a check valve is they are not a positive on/off for the system so when the system turns off the pressure in the system will bleed out. This can take up to a second.

You can read up on our check valve here. http://www.alcohol-injection.com/bra...valve-p-64.htm


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Old 03-23-2007, 11:28 AM   #4 (permalink)
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I would like to run straight methanol out of the stock windshield washer tank. Will the meth be corrosive to the various plastic and rubber pieces. If yes do you happen to know how much dilution with water it would take to combat this.
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Old 03-23-2007, 11:54 AM   #5 (permalink)
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I am also curious if there is any way to get an idea of how much meth injection will allow you to increase boost for a certain setup. I know there is a formula for determining what size injector nozzles you need for a particular setup. I understand that there are many variables which determine how much boost you can run and every car is different so I wouldn't expect any concrete values but possibly a predicted range.

For example if my turbo is capable of flowing 36lbs/min and I have 550cc injectors is there any way to use the octane value of the methanol combined with injector nozzle size to predict a range of how much boost I might be able to run.

I appreciate the responses.
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Old 03-23-2007, 01:28 PM   #6 (permalink)
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Quote:
Originally Posted by romeen View Post
I would like to run straight methanol out of the stock windshield washer tank. Will the meth be corrosive to the various plastic and rubber pieces. If yes do you happen to know how much dilution with water it would take to combat this.
Here is a quick run down on what is and is not.
You should not have anything to be concerned about.

Plastics in the car and in the system:
Methanol in general is harder on alloys than it is on plastics. Most plastics in a car are a nylon 11 /12 or Polyethylene and are A-Excellent with Methyl Alcohol And generaly most all makers use poly or nylon for the transfer hose for this kits. .

Rubbers in the car and in the system:
Only source of rubber in the car these systems should come in contact with is your hard pipe couplers and they are made from Silicone and its considered A-Excellent with Methyl Alcohol. Now some manufactures sell alcohol injection pumps with viton seals that are C-Fair . So make sure the pumps have EPDM seals. If they don't say then its probley viton, which you don't want.

Alloys in the car and in the system:

Aluminum for example is considered meth compatible by some and not by others. When it boils down to it its the grade of aluminum that causes this. Most aluminum go kart tanks that are not anodized will not fair well with constant contact with methanol. Aluminum intakes for example, since they are not under constant contact and they are a lot more substantial would be considered compatible. All of your Stainless Steels are grade A
Brass, while considered compatible with both water and meth we have found for it to create a coating on the inside of these systems, This is the main reason we use Nickle plating on all the fittings.


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Old 03-23-2007, 01:41 PM   #7 (permalink)
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meth will not do anything to your wiper fluid tank. if you look at some wiper fluids, they contain methanol.
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Old 03-23-2007, 01:41 PM   #8 (permalink)
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Quote:
Originally Posted by romeen View Post
I am also curious if there is any way to get an idea of how much meth injection will allow you to increase boost for a certain setup. I know there is a formula for determining what size injector nozzles you need for a particular setup. I understand that there are many variables which determine how much boost you can run and every car is different so I wouldn't expect any concrete values but possibly a predicted range.

For example if my turbo is capable of flowing 36lbs/min and I have 550cc injectors is there any way to use the octane value of the methanol combined with injector nozzle size to predict a range of how much boost I might be able to run.

I appreciate the responses.


I honesty am not aware of any such formula. So much has to do with your current tune, and condition of your motor. Most people on turboed cars are able to run there race gas tune with meth and street gas. It all has to do with how far you want to take a tune.


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Old 03-23-2007, 04:45 PM   #9 (permalink)
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Taking off my fmic one day revealed that meth was indeed corrosive to aluminum. The effect looked similar to light brownish rust. However, it was so slight that it would no doubt takes a looooong time for this to affect the equipment's performance. I believe the talk of meth corrosiveness is overblown.

Also, my checkvalve is also capable of being taken apart and cleaned. I have a coolingmist kit so more than one company supplies those types of checkvalves.


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Old 03-23-2007, 05:04 PM   #10 (permalink)
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Chance, I've never used your kits but I have used Daves at Coolingmist and orederd some hardware Enginerunup. A friend of mine runs your progressive controller in his turbo Delsol, It's a good product.. It's nice to have a injection expert around. I hope you make it a regular stop durring your bussy day! Welcome..


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Old 03-23-2007, 06:52 PM   #11 (permalink)
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Chance, nice to see you here! I dont know if you remember me, but I am the one that told you Tuners has more activity then talk...
FYI for anyone... I bought a Devils own kit and got super fast shipping and it is a nice product.
One thing I would like to see in your kit is a option to upgrade to a steal braided line, or maybe a push lock line.
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Old 03-26-2007, 10:10 AM   #12 (permalink)
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Thanks for the warm welcome.

I been wanting to offer ss line for people wanting that look. We have a lot of new parts that we are fixing to release Nothing earth shattering. Just improving parts and easing installation. Will make a post latter when we have them in quantity for sale.

But if anyone has alcohol injection questions let me know.


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Old 03-27-2007, 04:54 PM   #13 (permalink)
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On your site it says Shurflo recommends running only a 50/50 mix of methanol/water through that pump. How reliable is your kit running 100 percent meth?

I have seen people using normal 2 gallon gas cans as methanol tanks. Is doing this going to cause any problems? How exactly does the pump pickup connect to a tank?

The price on your basic kit is very attractive. I was going to put together my own kit in the near future but I can't do it for much cheaper than your total package. Don't be surprised if you see some business from me in the next 2-3 months.


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Old 03-28-2007, 08:32 AM   #14 (permalink)
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Our pumps seals are chemical compatible with 100% meth. Most out there are not. So meth is not going to cause any problem for any of the parts in the system.

Due to risk of fire and the fact people are sue happy we recommend a 50/50mix.

No, most people just use a 1/8npt fitting and tap there tank and thread this in.

Well buy in such bulk and get breaks on pricing that you would be hard pressed to piece a kit together and save anything once you include the shipping from 2-3 different places. Than what our pricing is.


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Old 03-29-2007, 03:01 AM   #15 (permalink)
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I have a few questions for you if you don't mind. I have a small 16g, 550's and a Apex'i front mount intercooler. I recently got a great deal on a Shurflo 100 psi pump and am putting together my own system. I am looking for recommendations for a nozzle size. I intend to run windshield washer fluid in the system and can get 93 octane locally. Also, I am going to run a 75 shot of nitrous this summer and was wondering how the water injection will work with the nitrous? Will there be a problem with the atomization of the fuel, injected along with the nitrous, becoming unsuspended when mixed with spray from the water injection? The nozzle for the nitrous is mounted in the upper intercooler pipe about 6 inches past the blow off valve, and I am going to mount the water nozzle to point straight at the throttle body plate. Any recommendations or information you have would be greatly appreciated!
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Old 03-29-2007, 07:19 AM   #16 (permalink)
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I've got a question for you regarding meth/water mix ratios and nozzle size.

What I've found so far in my setup, dual M3, is that the more water you run in your mix the more constraint you have for injector size. What I mean is, 2 x M3 is rated for about 4 gal/hr flowrate...equal to a single M6. Water takes space that air/fuel could otherwise occupy, therefore if you run too much water you actually negatively impact your displacement. The engine will bog if it sees too much water...so the more water you run in your mix the more limited you are on injector size.

But if you plan on running mostly or 100% meth, you're basically adding a combustible fuel to raise your octane while giving up the cooling properties of water. With that mix your safe to go big on injector size and that's when you see people running an M15 injector or even multiples.

Back to my setup, I switched from 50/50 to 90% meth on dual M3s and have been getting a lot more knock than before. I'm basically thinking that if I want to run 100% meth for knock suppression I need to go to much bigger injectors because without water my intake temps are just too hot...say dual M8s for my mods. Otherwise with dual M3s I need to keep a larger water mix in order to provide enough cooling to suppress knock. At least that's my experience.

What is your recommendation regarding mix ratios and injector size?


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Old 03-29-2007, 07:51 AM   #17 (permalink)
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does the DSM Progressive Kit come with the pig tail for the GM 3 bar Map sensor
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Old 03-29-2007, 09:17 AM   #18 (permalink)
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nitrous and methanol injection do work along with each other. When on the bottle the nitrous is going to cool your intake track more than the methanol injection. So you really are only getting the extra fuel during this time with the meth. So this is where proper nozzle sizing comes into effect so your not over fueling on the bottle. Your not going to have any issues because the pressures each system works at.

Rice Over Wheat
It takes considerably more methanol to get a 40deg intake drop as it does water. This is one reason nozzle sizes do have to be increased usually 1 step to accommodate this. Nozzles are rated by gph M5 would be 5gph. You right about the actually amount being off. This is because all nozzles are rated with 1/2id feed line and meth kits are designed for 1/8id. So the measurable output is not as listed on the nozzle. Thought i would add that just encase people wondered why.

Yes, it does take up space air would other wise occupy but we are talking about a very small amount when nozzle sizing is correct. Going to big is where you get into the issues of bogging. To many people live by if a little is good more is better. And methanol injection does not agree with this. This is why proper sizing of the nozzles is critical. Taking nozzles sizes and making the electronics try to imitate a smaller nozzle is a band-aid fix used by many people.

This is another instance to where more is not always better. The water in the mix is very important in reducing the intake temps. If your going to run this mixture then I would recommend replacing one of them m3 with a m5. I would strongly advise against running dual m8 in your app, unless you are experienced in tunning. This will be a pretty significant amount of fuel, that you will need to pull out to get your o2 where needed. So if the methanol system malfunctions you will be out of a safe range. I would need some more specifics on your car and alky kit. List me out your mods and estmated hp range. On the alky kit which pump do you have. 100 or 150psi. There is a pretty good differnce between the volume of fluid between the 2 and the 100psi will pulse quite a bit more.


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Old 03-29-2007, 09:23 AM   #19 (permalink)
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yes, it comes with the pigtail. I know some dsm already have aftermarket map sensors 3bar or 5bars etc in there car and our kit can also be bough without the map sensor and harness for thoughs not needing it.


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Old 03-29-2007, 11:35 AM   #20 (