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do i need a 91 wiring harness for my 91 GSX

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the tach could be a host of things. I doubt you got a 2g wiring harness in a 1g car. There are alot of differences. I've owned 1g and 2g's and they share the 4g63 and that's about it :) (ok so they share alot more then that but the wiring harness's are very different.
 
No a 2g harness won't work in a 1g car, at least it won't be a plug and go application. The ecu plugs are completely different, they switched to obd2 and a bunch of plugs changed.

You probally have a harness from a 1gb car, they didn't have popups. Not sure about the tach, the wiring is the same on all tachs from 91'-94' so as long as your stuff didn't come from a 90' you should be fine. You will probally need to get a manual and trace it, possibly there is a short in the circuit.
 
I did an engine harness swap from a 1g 91-94 to a 90. There's a lot of misinformation about it, and i searched a lot a while back when i did the swap because of lack of information regarding this kind of swap. Please, describe, what you bought and what you swapped. I might be able to help you out. You can PM me as well.
 
To tell if is a 90 harness or a 91-94 harness just take a look at the Throttle Body electrical plugs. The TPS plug will be rectangle on a 91-94 and plug right onto the sensor itself. On a 90 the wiring comes directly off the sensor then plugs into a pigtail.

The "MD" number on your ECU can help tell you what year it is.
 
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