The Central Hub for DSM Community and Information

For 1990-1999 Mitsubishi Eclipse, Eagle Talon, Plymouth Laser, and Galant VR-4 Owners. This is where the DSM platform history is documented and archived. Log in to help us in our mission, and to remove most ads from the browsing experience.

Crack in front case--opinions

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

Cloudrnnr

Probationary Member
3
0
Jan 19, 2006
Montgomery, Alabama
I would have posted this in short blocks...but since I am a newbie to this forum, here goes--its a bit long so bear with me.

I just bought a 97 Talon TSi AWD with 85K on the clock. The car had an oil leak I needed to track down. In the past I've done timing belts on a 91, so I felt capable.

After pulling the timing covers, I ran the engine briefly to identify the leak source. The front bolt securing the hydraulic tensioner was not torqued properly and was letting oil leak past. Tightened the bolt, no more leak. Now for the problem. There is a hairline crack on the front case where the stanchion for the bolt is cast. It is exactly in the elbow of the casting, running up the bolt stanchion casting, but only for approximately 1/4 of an inch. It is entirely in the web of the casting--doesn't get down onto the thinner part of the case at all. There is no leak from the crack, and the bolt is holding the recommended torque. Eventually, I plan to remove the balance shafts, as well as a fresh water pump and timing belt (less than 30K on the belt at the moment).

I am military, and will be moving in a couple of months. In the interval, I have several TDY trips that will take me away from home. I need opinions on whether I'm safe to button her up and minimize driving the car until I can get to the new location and tear into her again for the timing job, water pump, cam seals, BS elimination and new front case.

First, general location:
You must be logged in to view this image or video.


Next, a closeup of the crack. You can see by the size of the tooth on the BS belt, it isn't large.
You must be logged in to view this image or video.
 

Attachments

You must be registered for see attachments list
Brute,
My biggest concern is the front case failing, dropping the tensioner and then dropping the belt. I think the crack may just be a surface crack, but I wonder why the tensioner bolt was loose at all. I checked the other pulley and tensioner bolts--all within spec.
 
Add Value - Be Respectful - No Trolling - No Misinformation - Participate Often!
Support Vendors who Support the DSM Community

Build Thread Updates

Latest Classifieds

Back
Top