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Power Steering Rack Modifications (long)

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WeaselHack

15+ Year Contributor
268
8
Apr 24, 2006
Spokane, Washington
First off, I have spent hours reading posts about performing the power steering delete 'mod' in our cars. My friend and I are considering doing this mod for several reasons and to clarify before I get flamed, I will list them in order of importance to us:

#1: One less thing in the engine bay (cleaner look)
#2: One less pulley running off the crank (.25 hp gain, wohoo!)
#3: No more leaky banjo (saves alternator)
#4: Weight savings (less weight = better)
#5: Just because we can :) :rocks:

Although we are 1st gen owners and have the option of switching to a manual rack, we are not keen on the idea of a rack that is 4 turns lock to lock as apposed to 2.5 with the power rack. Another motivation for this is to possibly help out the 2g owners who have or are considering removing their power steering for the same reasons stated above but don't have the luxury of installing a manual rack since one was never made.

Everyone knows that you can simply remove the power steering components and loop the lines at the rack – thus affectively removing the power assist feature. The downside to removing the power assist is the gearing ratio of the power rack. It makes maneuvering at low speeds / parallel parking very difficult (but not impossible for those of us with muscles). This is especially true if it's your daily driver.

The next obvious question then becomes, can the rack be further modified to improve the steering response and ease of maneuvering at low speeds without changing gearing ratios? Well...we think so and wanted to share our ideas with the rest of the community to get some feedback. Although everything looks good on paper, it may not be practical given the time required for the necessary modifications.

So I encourage everyone to take a look at the images below. Perhaps some Wiseman can chime in with their .002 dollars ROFL
 

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My buddy and I will be attempting surgery on a donor rack from the local junk yard this weekend. I will report back with our results.
 
well wheres the results??? i saw on monster garage once they had a section that was aftermarket that went from a short gear to a bigger gear thus changing the stock rack to be super tight. i dont remember what episode but i want to say the hell camino. im not sure.
 
Well mine is removed and I was going to put the manual rack and pinion in but did not know it changed the turning ratio. I know that they have somehting called a steering quickener but not sure if it would work on our cars.
 
yeah i did some reading last night because ive torn everything out to do bushings. i was considering the manual rack but its 4 turns instead of 2.5 so i'd rather not. i have issues with cut out and am thinking about just looping the lines but either way to do the bushings between the rear xmember and firewall i need to remove the steering gear assembly. its very accessible right now so hence the reading up on it. steering was tight as it is but i'd like to get it tighter. i think im just going to fix the cutout like shown at vfaq.com and be done with it.
 
Another reason to remove my leak turned into a giant mess. My power steering was leaking pretty good nad i just let it go and never put more fluid in well finally it blew up and there is oil all inside of my engine huge mess and power steering is gone. Im removing all the components tomorrow. Everythign was covered in oil
 
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