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How much boost on 550s?

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talon187

20+ Year Contributor
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Feb 11, 2003
torrington, Connecticut
ok my profile is filled out all but the bushur race front mount im going to be using a safc2 and maft to tune with im wonder how much boost i can run on a big 16g and be ok... im also wondering if someone can give me some help with the tuning part ? what should i set the maft at and so forth...newbie at tuning... and i did some reading on the safc2 and im still like what ? LOL anyway any help/advice would be great
 
Get yourself a wbo2 for tuning. Then get a logger. Start at around 15psi and tune to a low 11.0 afr on pump gas. Slowly turn up the boost and make sure the afr stays around 10.8-11.1 and watch for knock. Once you get some knock turn the boost back to the spot where there was no knock.

This will give you a safe tune. I dont recommend tuning without a wbo2 and logger.
 
A good approximation is:

HP = (F * duty * N)/ BSFC

F = flow of an injector
duty = maximum duty cycle of the injector (use 0.8 for high impedance, 1.0 for low impedence using the proper EMS and no resistor pack)
N = number of injectors
BSFC = brake specific fuel consumption. These values have to be assumed, and since I only know the values in SAE units, I also convert the flow from cc/min to lb/hour using the conversion 10.5:1 (respectively). BSFC is somewhere between 0.45 to 0.6, depending on the efficiency of the system. Using 0.55 for a turboed, fuel injected car is usually correct.

So, HP = (550/10.5 * 0.8 * 4) / 0.55 = 305 horsepower. The injectors will safely support 300 horsepower. Now just figure out how much boost (etc) you need to make that.
 
If you are good you can just tune with a logger. I ran 20psi on a Big 16g ported and clipped and was seeing about a half a count of knock with 88% IDC. I wouldn't go anywhere over 90% IDC but you should be able to run safely 19-20lbs depending on how good of pump gas you get.
 
If you are good you can just tune with a logger. I ran 20psi on a Big 16g ported and clipped and was seeing about a half a count of knock with 88% IDC. I wouldn't go anywhere over 90% IDC but you should be able to run safely 19-20lbs depending on how good of pump gas you get.

Although I disagree with tuning w/o a wideband, I think the quality of gas you pump will make a big difference. Unless you have had some experience with tuning and can understand what's happening without using a wideband, I'd play it safe and get one.

jerry
 
Yeah I recommend a wide band highly if you are new but I'm sure you tune cars all the time Jerry without wide bands. I have yet to flash an EVO or Subie yet with a wide band and I have tuned quite a few of them. All about understanding what you are doing.
 
Yeah I recommend a wide band highly if you are new but I'm sure you tune cars all the time Jerry without wide bands. I have yet to flash an EVO or Subie yet with a wide band and I have tuned quite a few of them. All about understanding what you are doing.

Actually, I dont tune at all, Sean is the tuner here. :thumb: We use a wideband no matter what since we have one on the dyno. There's no need to second guess these things if they are readily available.

Jerry
 
haha cheaters. I only do road tuning since I don't own my own fancy shop LOL. But when they go to the dyno to make their 3 pulls for $65 I am usually around the 11.3-11.5 area on race gas so I just do some minor adjusting to get it to around 11.7-11.9 and they are on their way. For some reason shops won't let me use their dyno's to tune on LOL.
 
Good stuff here, I have close to the same setup and This is good information.
 
Injector flow needs to be colinear with airflow capabilities at a certain PSI. Boost doesn't mean anything, airflow and velocity at that pressure level does. Boost is a static measurement of back pressure on the head/cylinder. Airflow and fuel flow are dynamic quantities, and you cannot compare dynamics to statics.
 
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