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| Bolt-on Tech: 4G63 intake, exhaust, intake manifold, ignition, fuel system, cooling, etc. |
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07-23-2006, 08:42 PM
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#1 (permalink)
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DSM Wiseman

From: Eau Claire, Michigan
Registered: Sep 2004
Reputation:
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Correct way to wire battery cutoff switch.
I'm wondering what is the correct way to hook up this kill switch. I mounted the batt in the rear and I can't come up with a solid answer. The instruction sheet that came with the switch states to run the switch with the engine/body ground, but I believe I read that NHRA rules require it to be in the positive cable. I don't know for sure and need a answer.
Help me out and any other good tips would be appreciated, like is another cable needed to feed the alt to the battery directly or is just the one cable fine?
Thanks all.
____________________________
Dan Kasun
93 GSX
05 Ram 1500
06 GSX-R750
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07-23-2006, 08:54 PM
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#2 (permalink)
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Proven Member

From: Bellingham, Washington
Registered: Oct 2004
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From the NHRA rulebook:
Quote:
8.4 MASTER CUTOFF
Mandatory when battery is relocated, or as outlined in Class Requirements. An electrical power cutoff switch (one only) must be installed on the rearmost part of each vehicle and be easily accessible from outside the car body. This cutoff switch must be connected to the positive side of the electrical system and must stop all electrical functions including magneto ignition. The external control switch for this cutoff switch will be clearly indicated by a red flash inside a white-edged blue triangle with a base of at least 12 cm (see drawing 25). The positions must be clearly indicated with the word "OFF". If switch is "push/pull" type, push must be the action for shutting off the electrical system, pull to turn it on. Any rods or cables used to activate the switch must be minimum 1/8-inch (3.2 mm) diameter. Plastic or keyed switches prohibited. Switches and/or controls must be located behind rear wheels on rear engine dragsters.
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You also have to wire the alternator directly to the battery to make everything work properly.
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07-24-2006, 04:21 AM
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#3 (permalink)
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DSM Wiseman

From: Eau Claire, Michigan
Registered: Sep 2004
Reputation:
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Thank you for the NHRA info. What is the correct way to wire the fuse inline with the batt and switch? Does it go Battery-fuse-switch-to engine, or Battery-switch-fuse-to engine?
____________________________
Dan Kasun
93 GSX
05 Ram 1500
06 GSX-R750
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07-24-2006, 05:21 AM
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#4 (permalink)
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Proven Member

From: Queens Village, New York
Registered: Dec 2004
Reputation:
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Quote:
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Originally Posted by project_tsi
Thank you for the NHRA info. What is the correct way to wire the fuse inline with the batt and switch? Does it go Battery-fuse-switch-to engine, or Battery-switch-fuse-to engine?
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Battery-fuse-switch-engine. You want the fuse no more than 18 inches from the battery positive
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07-24-2006, 05:56 AM
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DSM Wiseman

From: Bear, Delaware
Registered: Dec 2002
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Dan, be sure to take plenty of pics of the install so I can copy you
____________________________
-John
1990 TSI-AWD (orig owner)
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07-26-2006, 08:10 AM
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#6 (permalink)
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DSM Wiseman

From: Eau Claire, Michigan
Registered: Sep 2004
Reputation:
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Ok well what is the exact correct way to run the wire from the alt? Does it go directly to the batt, or to one of the posts on the switch, or what? And what size inline fuse? I thought it would have to be ran to the switch to cut power to the alt, if not, the car would still run since the alt can run the car by itself.
OH heres a few pics so far. Let me know if anything looks wrong. I will be adding a box, just not right now.
____________________________
Dan Kasun
93 GSX
05 Ram 1500
06 GSX-R750
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07-26-2006, 02:26 PM
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#7 (permalink)
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Zookeeper/Founder

From: Rocklin, California
Registered: Nov 2001
Reputation:
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Dan, I believe you're going to need a box too.
____________________________
-Chris
FP HTA76-powered road race 91 GSX (resto-mod)
97 Talon TSi AWD daily driver
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07-26-2006, 02:34 PM
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#8 (permalink)
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Zookeeper/Founder

From: Rocklin, California
Registered: Nov 2001
Reputation:
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I actually went with a 200amp circuit breaker. It's wired from the Battery > Switch > Breaker > Fuseblock under the hood > Starter/Accessories.
I haven't yet wired the Alternator shutoff switch from Painless that I bought a while back. I'm lazy and didn't feel like running another set of wires through the car. But, when I last went the drag strip, the car shut off completely with just the batter switch - the alternator didn't keep the car running.
One word of advice - try to modify your mounting bolts for the battery so that you can swap the battery by yourself. I used to have mine setup the way you do and had a hell of a time changing out a battery. It's tough to get it bolted down with one person with the bolts hanging free.
____________________________
-Chris
FP HTA76-powered road race 91 GSX (resto-mod)
97 Talon TSi AWD daily driver
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07-26-2006, 02:53 PM
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#9 (permalink)
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DSM Wiseman

From: Chesterfield, Virginia
Registered: Jan 2004
Reputation:
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You run the positive cable to the switch, not the negative.
To be nhra "legal", first, you need to mount the battery in a sealed box that has a vent exiting the outside of the car. You also need to run the altenator charge wire to the battery side of the switch or directly to the positive terminal of the battery. When wired properly, the car should turn off when the switch is turned off. If the alternator is feeding between the switch and the engine, it will still run even if the switch is turned off. You also need to clearly label the switch "on" and "off" or it wont pass tech.
As far as the fuse, I run a 100 amp fuse on the engine side of the switch and then another 100 amp fuse under the hood. The most important fuse would be the underhood fuse and the other at the switch is just insurance in case the cable grounds out somewhere between the underhood fuse and shutoff switch. If you need any more info, let me know. I would snap a couple of pics for you but my car is currently nowhere near me right now.
And one more thing, I actually ran a new 8 gauge wire directly from the charge terminal of the alternator, through an 80 amp fuse, and then to the battery side of the shutoff switch.
edit: the battery also need to be secured by 2- 3/8" minimum bolts(or allthread) through the framerail. By the looks of the picture, I assume that is what you did.
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07-26-2006, 03:05 PM
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#10 (permalink)
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Moderator

From: Coloma, Michigan
Registered: Apr 2003
Reputation:
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Quote:
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Originally Posted by Ludachris
I haven't yet wired the Alternator shutoff switch from Painless that I bought a while back.
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Chris, any chance you still have that Painless part number?
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07-26-2006, 07:03 PM
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#11 (permalink)
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DSM Wiseman

From: Eau Claire, Michigan
Registered: Sep 2004
Reputation:
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Quote:
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Originally Posted by 92awddsm
You run the positive cable to the switch, not the negative.
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It is.
Quote:
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Originally Posted by 92awddsm
To be nhra "legal", first, you need to mount the battery in a sealed box that has a vent exiting the outside of the car. You also need to run the altenator charge wire to the battery side of the switch or directly to the positive terminal of the battery. When wired properly, the car should turn off when the switch is turned off. If the alternator is feeding between the switch and the engine, it will still run even if the switch is turned off. You also need to clearly label the switch "on" and "off" or it wont pass tech.
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I am going to add a box like my previous post stated, I just didn't want to do it right now. The on/off is also clearly labeled.
Quote:
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Originally Posted by 92awddsm
edit: the battery also need to be secured by 2- 3/8" minimum bolts(or allthread) through the framerail. By the looks of the picture, I assume that is what you did.
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Yes it is. I have 4 bolts holding the base down.
____________________________
Dan Kasun
93 GSX
05 Ram 1500
06 GSX-R750
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07-27-2006, 07:58 PM
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#12 (permalink)
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Proven Member

From: Cedar RApids, Iowa
Registered: Jan 2005
Reputation:
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In this picture I'm assuming the switch is wired after the fuse or breaker? The positive that close to ground freaks me out. Ever since my buddy wired up his stereo with the fuse closer to the amps, and it caught fire I always mount all fuses out of battery before they go anywhere.
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07-27-2006, 08:03 PM
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#13 (permalink)
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DSM Wiseman

From: Eau Claire, Michigan
Registered: Sep 2004
Reputation:
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The setup goes battery-fuse-switch-to engine bay. Take a look at my first pic, the little black box about 6" after the cable, holds the fuse, which then goes around the back into the switch, out the switch into the engine bay. I don't see how the ground being attached there presents any type of problem.
____________________________
Dan Kasun
93 GSX
05 Ram 1500
06 GSX-R750
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07-28-2006, 06:10 AM
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#14 (permalink)
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Moderator

From: Coloma, Michigan
Registered: Apr 2003
Reputation:
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Quote:
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Originally Posted by AWDDSMCRAZY
Ever since my buddy wired up his stereo with the fuse closer to the amps, and it caught fire I always mount all fuses out of battery before they go anywhere.
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Ouch. Big mistake. Your fuse/breaker should ALWAYS be within 18" of the positive terminal on the battery.
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09-28-2006, 11:28 AM
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Zookeeper/Founder

From: Rocklin, California
Registered: Nov 2001
Reputation:
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Sorry for just seeing this Paul - the part # of the kit I got is 50105. I believe I got it from Summit.
____________________________
-Chris
FP HTA76-powered road race 91 GSX (resto-mod)
97 Talon TSi AWD daily driver
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09-28-2006, 12:30 PM
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#16 (permalink)
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Moderator

From: Coloma, Michigan
Registered: Apr 2003
Reputation:
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Quote:
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Originally Posted by Ludachris
Sorry for just seeing this Paul - the part # of the kit I got is 50105. I believe I got it from Summit.
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Thanks for the part number, Chris. Man, that's an expensive little bugger, eh.
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09-28-2006, 12:50 PM
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DSM Wiseman

From: Central, Massachusetts
Registered: Jul 2002
Reputation:
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What I did on the 2g was use the flaming river switch with extra NC/NO contacts. Since the pump is right there at the back of the car, I ran the pump rewire through the NC contacts. Hitting the switch cut the main power cable and the pump, killing the motor. No assing around with the alternator. It did take 2-3 seconds for the motor to shut off, but it passed tech every time they tested it, and my local track is very strict on the rules. One more option anyway...
____________________________
Kevin Jewer
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10-03-2006, 01:05 PM
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DSM Wiseman

From: Bear, Delaware
Registered: Dec 2002
Reputation:
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Quote:
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Originally Posted by 95GSXracer
What I did on the 2g was use the flaming river switch with extra NC/NO contacts. Since the pump is right there at the back of the car, I ran the pump rewire through the NC contacts. Hitting the switch cut the main power cable and the pump, killing the motor. No assing around with the alternator. It did take 2-3 seconds for the motor to shut off, but it passed tech every time they tested it, and my local track is very strict on the rules. One more option anyway...
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Since the re-wired fuel pump's (+) feed is directly off the battery anyway, couldn't you simply wire it from the same downstream lug on the cutoff as the (+) line leading to the engine compartment (fused of course)?
Has anyone run one of the remote-rod setups from Summit/Flaming River? Seems like a nice option to be able to remove the external On/Off switch when not at the track so as to remain "stealth" and not attract attention from coppers/thieves
____________________________
-John
1990 TSI-AWD (orig owner)
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10-03-2006, 02:27 PM
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DSM Wiseman

From: Chesterfield, Virginia
Registered: Jan 2004
Reputation:
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Quote:
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Originally Posted by DSM90AWD
Has anyone run one of the remote-rod setups from Summit/Flaming River? Seems like a nice option to be able to remove the external On/Off switch when not at the track so as to remain "stealth" and not attract attention from coppers/thieves 
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Do you mean like this?
Its not very noticable from the rear so I dont worry about it. And I am using the flaming river switch and the rod was cut down to 7" if I remember correctly.
____________________________
Keith
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10-03-2006, 03:25 PM
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Proven Member

From: Palo Alto, California
Registered: Mar 2006
Reputation:
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This borders off topic I suppose but why don't more people think of a lightweight battery installed in stock location instead?
For example:
http://www.brailleauto.com/ProductCa...p?idCategory=4
If you are doing it for weight relocation, well you still are using a full size battery, heavy cable routed to the back of the car and you need a battery box to keep it legal.
The only real downside is of course that they aren't as durable, more expensive, powerful etc.
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10-03-2006, 05:05 PM
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DSM Wiseman

From: Bear, Delaware
Registered: Dec 2002
Reputation:
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Quote:
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Originally Posted by 92awddsm
Do you mean like this?
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Looks nice! Do you have an inside pic? Was wonderign where you'd mounted the cutoff.
Quote:
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Originally Posted by elfroggo
This borders off topic I suppose but why don't more people think of a lightweight battery installed in stock location instead?
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I relocated mine for a few reasons (in order of my importance):
1.) Less clutter in the engine bay = cleaner and easier to service
2.) Less chance of grounding battery to tools (arc-welded several box wrenches to date  ) and zero chance of the battery grounding to the strut bar/hood.
3.) DSM Battery is already too small (last me only a couple years) so didn't want to go smaller.
4.) Better weight distribution
I agree, it's a much bigger hassle to do the whole battery relocation since you need a $100 NHRA-certified sealed battery box, $50-100 wiring kit and a $40-80 cutoff swich to be "NHRA legal", though since I had to do something with my SMIM anyway, figured the extra cost was worth it (to me anyway)  .
____________________________
-John
1990 TSI-AWD (orig owner)
Last edited by DSM90AWD; 10-03-2006 at 06:12 PM.
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10-03-2006, 05:48 PM
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#22 (permalink)
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DSM Wiseman

From: Chesterfield, Virginia
Registered: Jan 2004
Reputation:
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Quote:
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Originally Posted by DSM90AWD
Looks nice! Do you have an inside pic? Was wonderign where you'd mounted the cutoff.
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I can get you a pic tomorrow. Its a little dark here right now.
____________________________
Keith
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10-04-2006, 04:35 AM
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Proven Member

From: Norwich, Connecticut
Registered: Feb 2006
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Quote:
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Originally Posted by elfroggo
This borders off topic I suppose but why don't more people think of a lightweight battery installed in stock location instead?
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A big reasone to do it is because the SMIMs sit so low, that the battery must be moved to fit the UICP...unless you have a custom done TB elbow that goes a little bit past the battery then connects to the UICP. Also I took out my battery, the bracket holding it up, a/c, p/s, and the charcoal canistor for gas vapors all out and it looks super clean in my engine bay...well not now since I pulled the engine, and tranny, then had to drop it back in before I leave for Boston, and now wires are just all over, but it DID look super clean in there. I see your new GSX is a teal color similar to mine Dan, nice
Dustin
____________________________
-Dustin-
92 TSi
92 TSi AWD *Dark Star*
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10-07-2006, 08:30 AM
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DSM Wiseman

From: Eau Claire, Michigan
Registered: Sep 2004
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Actually guys I never updated the thread b/c I had a change of mind. I decided to keep it in the stock location, yet lower.
____________________________
Dan Kasun
93 GSX
05 Ram 1500
06 GSX-R750
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10-07-2006, 11:01 AM
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Proven Member

From: Belmar, New Jersey
Registered: Feb 2004
Reputation:
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Quote:
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Originally Posted by Ludachris
Dan, I believe you're going to need a box too.
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I was told you don't need a box or breather on the Optima Fully sealed batteries because they are there own box and are dry cell so they don't give off vapors. Is this True?
Also how far from the ground does the switch have to be mounted?
I would like to put mine on the top of the back bumper is that too low?
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10-07-2006, 11:13 AM
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Proven Member

From: Ft. Myers, Florida
Registered: Jan 2003
Reputation: 
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Or if you're running a short route IC piping setup you can relocate it to the SMIC location. I'm not sure if there's enough room for the 1G guys but that's where mine is.
____________________________
Green 95 GSX
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10-09-2006, 11:51 AM
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Proven Member

From: Pico Rivera, California
Registered: Sep 2006
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wow....first time I've seen that^^^
Even with my creative mind, I would have never thought of relocating the battery to that location.
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10-09-2006, 04:29 PM
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#29 (permalink)
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Proven Member

From: Norwich, Connecticut
Registered: Feb 2006
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Wow syndicate thats pretty innovative.Also to those who run by NHRA is anything else need to run the battery in the rear besides a box if it is a dry cell?
Dustin
____________________________
-Dustin-
92 TSi
92 TSi AWD *Dark Star*
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10-09-2006, 04:50 PM
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Proven Member

From: las vegas, Nevada
Registered: Mar 2004
Reputation:
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WOw! That is some spot to place the battery! Did you make a custom bracket? Could you Pm me some more info about that?
Last edited by Defiant; 10-13-2007 at 04:27 AM.
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