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Forced Performance is the shit!, Turbo Lab is just shit.

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gob4sho89

15+ Year Contributor
215
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Dec 31, 2006
Farmington Hill, Michigan
It all started a while back when I traded a broken transmission for a blown SCM61. I saw some people were having their turbochargers rebuilt by Turbo Lab so I asked how much to replace the turbine wheel and rebuild it. They gave me a quote that sounded good, told me I should have it by the DSM shootout or right after, so I sent it out. Short version of this... I was jerked around for about 2 months before finally hearing they were having trouble finding the right parts and that it was going to cost over double the original quoted price + shipping. Finally after talking to them about it and explaining how unacceptable the way they handled it was etc they offered me the option of another turbo that would take the place of the SCM61. I settled on a 7 blade HX40 bolt-on, wg off O2 so it would bolt right in place for a price just a little bit more than my original quote. I thought this sounded fair, and was a good attempt at making everything right between them and myself.

So, about 3 months after I had sent the SCM61 out the HX40 arrived in the mail. I got in touch with TurboLab because I noticed there were not any balancing marks anywhere on the Compressor or Turbine wheel. They assured me that it was component balanced and then balanced as an assembly. I then asked about my oil feed setup, even though I had done extensive research on it already, just to make sure they approved of it, which they did.

Fast forward to when I got the car back together a little over a month ago. I took it for a test drive and everything seemed ok on the entire new engine setup. I spoke with a close friend who works in R&D with holset turbochargers and as a result I did some testing to insure proper oil pressure at the turbo. The results were good, a little on the high end but still in the range.

I drove the car around a little more then set out on my trip to Texas for the TX2K13 meet. Plan was to drive to Cleveland, Ohio and trailer from there but some people backed out the morning we were supposed to leave once I was already in Ohio... so I ended up driving the car to Texas. I made it to Southern Ohio and decide to start tuning a bit so the car would be ready by the time we got there. Started with a 3rd rip and everything was looking good, banged 4th and nothing. No boost, car struggled to keep speed at 70mph. I shifted to 5th still nothing. Pulled off the first exit and shut it off immediately. I opened the hood and was happy to see there were no holes in the block. The turbo was glowing red at this time. I fired the engine up and it idled fine so we decide to take off the intake pipe and check out the turbo.

It was difficult to spin, and when it did spin it contacted the housing and wobbled around so it was obvious something was seriously wrong with it. At this time we contacted a few of the turbo lab employees, and I believe it was Austin who I finally got on the phone. His first words were after explaining our situation were "what do you want me to do about it" and "what do you expect me to do about it". I then asked that he overnight me a replacement, as the newly rebuilt unit had failed under ideal conditions (fresh motor/fresh oil/perfect tuning) and his response was "I'm not in the shop until at least Thursday" and to paraphrase: "I don't have anything I can send out immediately".

So, we got in touch with Michael at Forced performance at around 11:30pm still on the side of the road. I only knew him from throwing back a few beers together at the dsm shootout. He said all they had in stock that would bolt in place was a FP Green, but then he offered they could make an FP Red first thing in the morning for me. So, he went to bed and we set our GPS to take us to Forced Performance which is kinda on the way to Houston.

We arrived late afternoon and the turbo was completed and it looked great. FP provided all the gaskets, new return line, 3 couplers, a section of pipe with the right bend and all the T-bolt clams we would need. They did not stop there; Michael offered us his personal garage to do the install. We drove to his house and put the car in the garage, then he gave us a ride to get dinner and pick up a few other small things we would need from the local parts stores.

Ok, so we get the turbo off and begin looking at it. Again, I did not see any balance marks anywhere. I do not like speaking for others, so I will let the people that were there with me state what they saw when looking at it.

We installed the new turbo and finished up around 2am. Then we were off to TX2K13. I will make another thread about our TX2K trip, but I'm going to try and keep this focused on Turbo Lab and my current experience with them.

I finally got around to sending in my turbo beginning of last week and they received it Wednesday, April 10th. They keep saying the turbo failed because I am running an inline filter which is too restrictive and starved the turbo of oil turning the shaft blue. I have a hard time believing this because the filter was installed when I did my testing, and the pressure was a little high but still in the range.
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They also posted on their FB page the picture above of what they said is "my turbo" and stated it was my fault and it starved of oil. They also sent me text messages with pictures of what they were claiming to be my turbo, seen here

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The problem is, these pictures were of a turbo that had a balance mark on the outside of the turbine wheel... which mine did not have. Also, in addition to this...

TurboLab keeps stating that the balance has nothing to do with it. Their reasoning/things they have stated....
1. A turbo that is not properly balanced will not make boost
2. They had a customer last week with the same problem also using an inline filter
3. It does not appear to be bent
4. Another person had the same problem
5. Not a big enough drain
6. The turbo is not in too bad of shape and the kit is useable, the wheel and shaft both look good

The above was all in text and FB message which I can post pictures/screen shots if need be but I do not think that is necessary. Then I learned of the following over the phone.
1. Running an inline oil filter can make a car shoot oil out the exhaust
2. They can check if the shaft is bent by spinning it in a drill and looking at it
3. Mine could not have been their fault because none of the other ones they built failed
4. They would rebuild it for the cost of the parts and shipping with the same shaft and wheel

Then I saw Ian Cole from turbo lab complaining about me on his fb page after a friend of mine told me about it... He said the following word for word.
"I doubt any Turbo company would talk their customer for 3hrs over phone about a lack of oil turbo failure. Argment- Turbo was not balanced, so oil was leaking past the seals due to vibration. Answer- Turbo is component balanced just the way it comes from holset. You're Earl's turbo filter is restricting oil pressure to turbo. Don't worry you find that out the hard way when you new turbo blows up because its not getting enough oil."

All I commented on this was that the conversation was only 48 minutes long, and that I doubt any customer of another shop would have stayed on the phone that long after hearing he could check if the shaft is bent by spinning it in a hand drill and looking at it.

Then, because I had been texting him prior to the phone call... I received a text from him, most likely on accident, that read "I made chad look little beeitch" That is some great customer service if you ask me. Trying to make a customer look like a b*tch being your priority, not solving the issue at hand.
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Now all posts about it have been removed from their FB page and they refuse to call me as promised. I tried two times today posting a reminder to call me, and my number. Both were deleted within a couple minutes and still no call.

I was hoping some people with experience in building turbochargers and those involved could weigh in on all this. I am also hoping turbolab will be able to shed some light on what is going on, and do what is right in this situation.

This company also claims to buy from MHI and continues to sell parts as genuine MHI when it is really just a different china company, but that is another topic for another day.
 

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Sounds like a bummer; hope all goes good on your new FP red. Learn, live and continue.
 
Sucks to hear about your ordeal with the holset. But I am glad to see FP stepped up and took care of things even though it was not an issue with their product. Best of luck with the red!
 
Yup, they use china parts and everyone that works there is arrogant to the point of ridiculousness. They act like they are the experts and end all/beat all of turbo builders. They constantly talk shit on Justin/JusMX, as well as FP, and generally treat their customers with such disrespect that I chose to give my business to someone who has been a reliable source of turbo services, and information as well.




I'm still laughing at how Austin once told me he was developing a holset that used a "non billet wheel" that would flow 100 lbs/min and spool like an HX35. ROFL



Can't wait for the turbolab employees/Austin himself to come in here. Can't WAIT.



Also can't wait for the insulting/argumentative PM's and FB messages I'll probably get too. :D
 
Thanks for sharing you experience with us Chad we're all about helping people kick ass and I'm glad we could save your trip.

As far as what I saw of the holset while in my garage there were no balancing marks on the turbine, compressor hub, or nut.

-Michael
 
Thanks for sharing you experience with us Chad we're all about helping people kick ass and I'm glad we could save your trip.

As far as what I saw of the holset while in my garage there were no balancing marks on the turbine, compressor hub, or nut.

-Michael

I got to hear this story from John after everyone had returned from Texas. Ill just say this. Michael, past drinking with you at the Shootout and talking on Facialbook (same with Robert), hearing that you stepped up to help out like you did. You guys are my source for turbo goodies. Knowing that, you put customers or, even potential customers first is a huge warm fuzzy feeling.

Chad, I'm glad you got your car back up and running.

~Bacon
 
looks like ill have to go fp or justin now. Especially after seeing chad try talk to these guys on facebook, all they do is delete his comments. dont say anything to him but what you want me to do about it..
 
That sucks to hear about what happened man. Me personally, I have never had any sort of bad run-ins with Ian, or Austin. Those guys work extremely hard, it's only the two of them running their shop. I went up and visited one time on break from school, and they literally never stopped moving from being so busy. It might take a while because Austin is also in school (I know college, but I'm not sure if it's full-time or part-time), and most of the time it is only Ian there at the shop doing work. I'm not trying to get in the middle of things, defend anyone, or anything like that. I'm just shedding light on my experiences with TurboLab. I buy all my turbo parts from them, and continue to get parts from them. I built the 20g that's on my car with their parts, and it has 20k miles on it, and I've had zero problems. I'm sorry to hear about your bad luck dude :/
 
I've had a 20g built for my DSM and both turbos for my 300zx TT rebuilt by them, and both times they did an amazing job for me! Austin and Ian both were nothing but helpful to me, and had great customer service...I will continue to go to them for any of my turbo needs for all of my vehicles with 100% confidence..

"Everyone that works there is arrogant to the point of ridiculousness?" Not from what I've seen, they did nothing but help me and answer all of my questions, no matter how many questions I had..They laid all of my options out for me with my DSM, and just a couple weeks ago Austin talked to me for a good while on what my options were on my Z32 turbos and helped me decide what my best route was..

"and generally treat their customers with such disrespect that I chose to give my business to someone who has been a reliable source of turbo services, and information as well. " They were NOTHING but nice to me and answered EVERY question I asked, they took plenty of time out just to talk to me what all they could do with my turbos...
 
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Hrm. This scares me. They did a pretty straight forward job at a good price on my 16g rebuild - guess we'll see how long it lasts with premier oil pressure. It's only seen 5 miles. From when I dealt with them, though, they were extremely helpful, had great pricing, and the turn around time was phenomenal.

As for FP - I've always been a fan but this has just sealed my future business with you guys. :) Look forward to building me a larger turbo soon.
 
Thanks for sharing you experience with us Chad we're all about helping people kick ass and I'm glad we could save your trip.

As far as what I saw of the holset while in my garage there were no balancing marks on the turbine, compressor hub, or nut.

-Michael

That alone right there, you have my loyalty!:hellyeah:
 
Not defending or siding with ANYONE....just putting a couple things out there-

1) Newer Holsets are indeed component-balanced so it's uncommon that you find any grinds on the hub or locknut...it tells you this right in the service manual. Holset is not the only brand who operates like this (PTE, Borg-Warner, etc.) As long as you replace a balanced compressor with a balanced compressor the turbo will be within the same balance tolerance that it was when the turbo was new from Holset.

2) Looking at the photos of the shaft, I'm not seeing any bearing transfer which tells me it was getting plenty of oil. The shaft is indeed blue, but that can happen from a simple turbine sealing ring issue which may stem from a kinked drain or poor crankcase ventilation. However, a turbine sealing ring issue will NOT cause a no-boost situation unless it's overlooked for a very long time, allowing hot exhaust gas to enter the cartridge for lots of miles / hours until it scorches the turbine-side journal bearing and causes a failure.

3) You can't clamp a turbine in a drill and expect to see anything but only the WORST-bent shafts. A shaft with runout as little as .001" at the compressor tip can cause vibration that will not allow the turbo to make boost. There are proper tools for checking shaft runout.

We all have our problems, but good customer service is always what prevails.
 
Ha "what do you want me to do about it?" how about you pull your head outta your ass and put together a decent turbo??? I think that I would probably be going to see them in person to let them know what they can do about it. Im doing a new build now and I will be speaking to the guys at FP very soon after hearing about the service they gave you.
 
Not defending or siding with ANYONE....just putting a couple things out there-

1) Newer Holsets are indeed component-balanced so it's uncommon that you find any grinds on the hub or locknut...it tells you this right in the service manual. Holset is not the only brand who operates like this (PTE, Borg-Warner, etc.) As long as you replace a balanced compressor with a balanced compressor the turbo will be within the same balance tolerance that it was when the turbo was new from Holset.

2) Looking at the photos of the shaft, I'm not seeing any bearing transfer which tells me it was getting plenty of oil. The shaft is indeed blue, but that can happen from a simple turbine sealing ring issue which may stem from a kinked drain or poor crankcase ventilation. However, a turbine sealing ring issue will NOT cause a no-boost situation unless it's overlooked for a very long time, allowing hot exhaust gas to enter the cartridge for lots of miles / hours until it scorches the turbine-side journal bearing and causes a failure.

3) You can't clamp a turbine in a drill and expect to see anything but only the WORST-bent shafts. A shaft with runout as little as .001" at the compressor tip can cause vibration that will not allow the turbo to make boost. There are proper tools for checking shaft runout.

We all have our problems, but good customer service is always what prevails.


Professionalism at its finest, and knowledgeable to boot. It's also pretty bad-ass how FP handled the situation too. ;)
 
Not defending or siding with ANYONE....just putting a couple things out there-

1) Newer Holsets are indeed component-balanced so it's uncommon that you find any grinds on the hub or locknut...it tells you this right in the service manual. Holset is not the only brand who operates like this (PTE, Borg-Warner, etc.) As long as you replace a balanced compressor with a balanced compressor the turbo will be within the same balance tolerance that it was when the turbo was new from Holset.

2) Looking at the photos of the shaft, I'm not seeing any bearing transfer which tells me it was getting plenty of oil. The shaft is indeed blue, but that can happen from a simple turbine sealing ring issue which may stem from a kinked drain or poor crankcase ventilation. However, a turbine sealing ring issue will NOT cause a no-boost situation unless it's overlooked for a very long time, allowing hot exhaust gas to enter the cartridge for lots of miles / hours until it scorches the turbine-side journal bearing and causes a failure.

3) You can't clamp a turbine in a drill and expect to see anything but only the WORST-bent shafts. A shaft with runout as little as .001" at the compressor tip can cause vibration that will not allow the turbo to make boost. There are proper tools for checking shaft runout.

We all have our problems, but good customer service is always what prevails.
That isn't true about parts that are component balanced being interchangeable, they still usually need to be balanced together, I work for a company that builds turbos for all kinds of TD05 stuff and all our parts come component balanced and only maybe one out of every fifty pass with under 1 gram of imbalance on the VSR without having to at least rotate the wheel 180 degrees or something, you can't just swap parts around, you should even go as far as marking the position of the nut on the compressor wheel so it gets tightened back to the same spot, just the nut not being machined perfect can throw it off.
 
^ To what degree? The larger the turbo the more it will accept any degree of unbalance because it rotates at a slower speed....like comparing an acceptable amount of unbalance of a 15" car tire to that of a 24.5" semi tire. At highway speeds, the semi tire is turning slower....so there's no need to correct the balance for a tolerance of 180mph if the truck never goes over 75.

I've also been curious how much unbalance a certain turbo will accept as I've seen plenty of turbos come in with pieces of the compressor blades completely missing in an inconsistent pattern which still made boost and had zero shaft play.

Not trying to corner you, just trying to get a better idea of what goes on behind the scenes at a VSR-balancing operation. :thumb:
 
My issue is not how different manufactures balance their turbos as I understand this varies. My problem is, the pictures they sent me that I included in the original post did have a balance mark on it and they are telling me that is mine. MY TURBO DID NOT HAVE SUCH A BALANCING MARK ON IT. Michael looked hard and also as he posted, there was not a mark on it, let alone a huge grinding mark.

I went to Forced Performance for what I could afford at the time, intake Pipe and manifold. I did not have hardly any money at the time of needing the turbo rebuilt. Not only that, but I hope Robert himself would have smacked me in the face if I asked them to rebuild a precision turbo.

As for Turbo Lab, I am not going to make any blanket statements about them, Just share my personal experience. I will keep this updated and let everyone know what comes of it, as they do still have my turbo and a solution etc has not been worked out.
 
And this is why turbochargers on diesels truck seem very reliable as they use large turbos that require less rotation speed for the same amount of airflow.

If you think about it though larger turbos could be thrown out of balance easier than smaller turbos. Correct me if Im wrong but imagine putting a small weight on the outside of the compressor wheel on a big turbo versus a small turbo. At same shaft speeds, the larger wheel would be far more out of balance than the smaller turbo.

Also remember, we in the dsm community tend to push our turbos as far as we can, perhaps faster shaft speeds than intended?

^ To what degree? The larger the turbo the
more it will accept any degree of unbalance because it rotates at a slower speed....like comparing an acceptable amount of unbalance of a 15" car tire to that of a 24.5" semi tire. At highway speeds, the semi tire is turning slower....so there's no need to correct the balance for a tolerance of 180mph if the truck never goes over 75.

Not trying to corner you, just trying to get a better idea of what goes on behind the scenes at a VSR-balancing operation. :thumb:
 
I'm sure it is really easy to have good customer service when things work out. You will always see how a company really treats their customers when it is time for them to step up and lose a little bit of money for something that may or may not be their fault.
 
Only update I have as of now.... Blocked from their FB page right after posting a link to this thread.

Also, Austin from turbo lab and Ian have both deleted me as friends on FB.
 
I'm tired of seeing vendors bashed when turbo's fail and who the heck knows why it failed, then when they don't get a free replacement it's bash city.
 
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