90 AWD GSX Tranny problems

[KennY_b]

Alright so here's my situation, I bought my 90 gsx about a month ago and knew it had a bad tranny in it when i bought it ( bellhousing was destroyed) so I bought a completely rebuilt 91 tranny. I bought an exedy stage II clutch kit put it in, everything was goin good until I started it up. The clutch wont engage at all no noises no nothing just a dead pedal.(properly bled the slave 2 times), the pedal does have some pressure against it(not sure what it should feel like seeing as I have never gotten to drive my car) but after you push the pedal to the floor and let it back up it sticks about 2 inches from the top, i have to reach down n pull it up by hand. Please let me know what ya'll think about this! Any help would be greatly appreciated (I REALLY WANNA DRIVE MY CAR!)

4life

 

[Quasimondo]

Did you get the flywheel resurfaced when you replaced the clutch? I'm not sure about exedy clutches, but I remember ACT clutches needing the flywheel to be resurfaced to a specific step height for proper operation. Contact exedy and ask them what is the required flywheel step height is for their clutch, and get that flywheel resurfaced to their specs.

 

[GSX93DSM]

Im not really sure but I believe the shifter cables are different from the 90 and 91 which also can cause a problem. The bracket on the tranny is also diferent.

 

[KennY_b]

Thanks for the reply and advise, I had thought about my flywheel also, my clutch kit came with a flywheel but I wasnt abale to put it on at the time, I'm in the process of pulling my tranny back out, so when i do that I will definitely replace the flywheel. I definitely appreciate the suggestion dude! Anyone else with some advise I'd greatly appreciate it.

4life

 

[KennY_b]

Yep indeed the shift calbes are different the 91-94 models are approx 1.5cm longer for the select lever. I have fixed that problem and my tranny slides right into gear, I just have no clutch to work with thanks for the post tho.

 

[GSX93DSM]

Hope things work out for ya

 

[KennY_b]

Noone else have any suggestions as to what my problem might be? 4life