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weird ass smoke!!! no start!!!

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gsxboostin

15+ Year Contributor
229
0
Aug 13, 2004
Waterloo/Cedar Falls, Iowa
:thumbdown ok, this car is gettin me REAL pissed off...i hope you can help because i am on boost withdrawl...really bad...haha. so here it goes: ok so i took my turbo and head off because i had to broken bolts on the turbine housing, and 4 broken exhaust manifold studs so i took those both into the machine shop and had them drilled out. in the process of taking the head off i made sure i removed the head bolts in sequence to the hanes manual. when i got the head back, i proceeded to put the turbo on, then the head, along with a new head gasket. during the head gasket/head intsall process i made sure i follow the sequence for instalation in the hanes manual. it said "follow the 3 stage sequence for instalation, see figure 21" so i look at the figure, and all it is is the damn picture of the bolt # order to follow. WTF...ok so i figure the 3 stage thing meant gradually tighten each stud to the actuall spec, so ok i do that, i go to every stud in order tighten each one till they are tight, tighter, and then torqe them. i finish the install and go to start it, i just cranks like the MPI fuse is pulled...so i check everything three times over. it has spark, fuel, pressure everything, ok...so when i try cranking it again, it starts to smoke mediocre style by the block/head and powersteering areaits like a greyish black smoke. the only thing i came up with is that the head is warped from the way i tightend it down. if you can help that would be awesome Thanks -Matt

P.S.- sorry for writting a book...!
 
The three stage tightening they speak of means tighten ALL the bolts in order to 1/3 the spec, then go back and tighten each one to 2/3 spec, then each one to spec. I figure this is what you mean, but it sounded like you took each individual bolt and just took three tries to get it to spec. :) Not the end of the world, but not the right way to do it.

If I had to guess, that smoke is all the hand oil and crap burning off the manifold and turbo. Every time I swap a turbo on a car it gets a lot of underhood smoke until everything torches off. Give it a little time and see if it starts to go away.

Good luck,

Ryan
 
yeah i thought that same thing about the smoke, that i could be jus stuff burning off, but it wasnt even gettin hot enough to burn ne thing yet, i mean i felt the exhaust mani it was still cold after crankin and crankin on it. and i have a ? about the spec stuff, what do you mean by 2/3 spec, should i go through them and losen them in sequence then re tighten? in what way? haha i sound retarded i think...haha i hate when i sound dumb.
 
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