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Walbro 255HP Max HP?

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BrokenTsi

20+ Year Contributor
1,831
36
May 3, 2003
Rome, New York
Just trying to see if anyone has an idea of the maximum horsepower that the walbro 255HP pump can support. I'm currently running an FP3052 but going to purchase an FP88HTA probably. Thanks for the help in advance.
 
The Walbro 255hp can support up to 760 crank Horsepower at 17.5 volts. This level of voltage can only be attained by way of a "Boost a Pump". This is also dependent on Fuel pressure/Boost Pressure/ Other Factors..etc..

On a car equiped without a Boost a pump (around 13.5 volts) it will only support about 500whp. 99% of the dsm world only need ONE walbro 255hp with a boost a pump. The 700+ hp set up guys need a 2nd pump.
 
Thank you for your replies. I have read the other thread on fuel pumps and injectors before I'm just trying to figure out when I'm going to need either a second pump inline or just a larger intank pump. I'm running 1000cc injectors and one 255HP. Just seeing what else is out there...

Thanks again.
 
If you are looking to do over 600AWHP, the easiest way, is to install a Walbro 255HP in-line pump with -6AN lines from the Walbro 255HP in-tank, and a set of 1000cc injectors. This will keep the streetablity and idle good without needing 1600cc injectors, and will easily support over 1000HP.

You will want to hard-wire both fuel pumps, and place the in-line fuel pump in an accessable area near the firewall. I chose underneath the passenger floor pan near the frame rail, and ran the wiring through the drain plug in the floor pan. Use an 8gauge power wire with a 60A in-line fuse to the fuel tank area, and then attach it to a 2-signal relay (5-prong 40A minimum). You can pick one up at Napa Auto Parts for $10 or less. Then use 10gauge power wire from the relay to each fuel pump with 10gauge ground wires for both. Use an 8gauge ground wire from the relay to the frame (clean metal, soldered fittings with heat shrink and tape). Use a -6AN fitting from the fuel pick up to a -6AN hose, run to the in-line fuel pump with the proper metric-to-6AN fittings (it is a N.O.S. part -- you can purchase them through Summit Racing or Pegasus Auto Racing), then another -6AN line from the fuel pump to an in-line -6AN fuel filter, then another line from the filter to your fuel rail inlet with a -6AN fitting. Use a -6An return-side fuel rail fitting, to a -6AN line, to your stock fuel rail return hard line. Use a -6AN Pro-Clamp (purchase from Pegasus) to connect the -6AN line to the factory hardline return.

Purchasing List:

ProClamp:
Pegasus - Pro-Clamp AN-Style Worm Drive Hose Clamp

90 degree -6AN fitting from fuel pump pick-up cover
Pegasus - AN Male to Female Swivel 90' Elbow

6x Straight Aluminum #6 Hose End / 6AN
Pegasus - Aluminum Swivel Hose End for Steel Braided Hose

1x 45' Aluminum #6 Hose End / 6AN
Pegasus - Aluminum Swivel Hose End for Steel Braided Hose

-6AN Stainless Steel Braided Hose -- measure what you need, and purchase at least a few feet extra.
Pegasus - Stainless Steel Braided Racing Hose

Fittings to order for the in-line pump and copper crush washers:
Pegasus -Male 10 x 1.0mm Metric Concave Seat to 6AN Male, Aluminum
Soft Copper Crush Washer, 3/8 inch (or 10mm) ID

Walbro 255HP in-line fuel pump: P/N: GSL-392:
Lightning Motorsports - Walbro inline fuel pumps 150lph-255lph - GSL-39X
Walbro External Fuel Pumps
Walbro GSL392 External Fuel Pump
eBay Motors: GSL392 Walbro 255 HP Inline Fuel Pump GSL 392 COMPLETE (item 280216860259 end time Apr-17-08 05:10:21 PDT)
Glacier Diesel Power - Product Detail
Walbro GSL392 Universal High Flow External Fuel Pump 255 LPH
Walbro (Contact Titan for the pump availability and pricing)

Fuel filter:
Mr. Gasket 6162G - JEGS
Slowboy Racing, Inc. :: DSM :: Fuel :: Fuel Filters :: Mr. Gasket 6AN Billet Fuel Filter.

Fuel Pressure regulator:
Aeromotive 13109 - Aeromotive A1000-6 Injected Bypass Regulator - JEGS
Slowboy Racing, Inc. :: DSM :: Fuel :: Fuel Pressure Regulators :: Aeromotive :: Aeromotive Fuel Pressure Regulator For Fuel Injected Engines

Fuel pressure regulator gauge:
JEGS 41023 - JEGS Fuel Pressure Gauges - JEGS



Walbro 255HP in-line fuel pump flow chart:

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This is a fairly complete list of what you need to do. I hope that you can handle the rest.

If you have concerns, contact me. This is my setup. Proven to easily make well over 750AWHP (1000HP at crank) at 42psi on a GT4088R. Once I am finished dyno'ing the car, I will post up the maximum attained HP on the 1000cc injectors. It should be able to do around 800-825AWHP (1050-1075HP), before requiring an upgraded injector. I will be using 1600cc injectors after the 1000's are maxed.

Good luck,
 

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I dont know who this guy is posting these newb questions on MY account, but whoever you are, you're making me look bad. Im changing my password now. Pffff.
I noticed the same thing at first. Why would a guy that traps 132 MPH in the 1/4, ask about 255HP capacity? Obviously he's been there already??
 
I dont know who this guy is posting these newb questions on MY account, but whoever you are, you're making me look bad. Im changing my password now. Pffff.

You don't need any help looking bad Drew. :D

You haven't even had 3052 on the car since I have known you. Give me a call, I might be going to NY the end of this month.
 
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