Welcome to DSMtuners - The Talon, Laser, and Eclipse performance enthusiast resource

















Login



See All DSMtuners Supporting Vendors
Go Back   DSMtuners > DSM Forums > 420A DSM Tech > 420A Bolt-on Tech

420A Bolt-on Tech Intake, exhaust, ignition, fuel system, cooling, etc - specific to 2G N/T DSMs. New Members must limit their 420A tech posts to this forum.

Reply  
 
LinkBack Thread Tools
Old 11-01-2009, 09:39 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #1 (permalink)
Proven Member
 
From: Bartlett, Illinois
Registered: Aug 2009
Tech Posts: 46
Photos: 3
Classifieds Rating: 0
Reputation: 2GEEZEY is an unknown
trying to install new catback, cant get rusted stock bolts out.

Okay this is killing me. I have a brand new shiny catback and im trying to get my stock exhaust off. Ive wd40'd the s*** out of them and banged and done pretty much everything. My next idea is borrowing a angler grinder from a friend and going to try that.

what else should i do? help!!!!!!!!!!!!!
View photos of this member's car 

Reply With Quote
Advertisement


To browse the forums without the advertisements above, Login/Register
Old 11-01-2009, 09:41 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #2 (permalink)
Proven Member
 
knochgoon24's Avatar
Timeslip: 14.787 @ 98.290
From: State College, Pennsylvania
Registered: Jan 2008
Tech Posts: 1,992
Blog Entries: 11
Photos: 14
Classifieds Rating: 5
Reputation: knochgoon24 is pretty helpful and trustworthyknochgoon24 is pretty helpful and trustworthy
Have you tried heat? A cheater bar also helps. An impact gun works miracles.


____________________________
Wes - '97 Talon Tsi AWD
View photos of this member's car  View this member's Blog 

Reply With Quote
Old 11-01-2009, 09:51 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #3 (permalink)
Proven Member
 
My1GLaser's Avatar
From: Wilmington, North Carolina
Registered: Dec 2006
Tech Posts: 578
Photos: 4
Classifieds Rating: 2
Reputation: My1GLaser is pretty helpful and trustworthy
Quote:
Originally Posted by 2GEEZEY View Post
Ive wd40'd the s*** out of them and banged and done pretty much everything.
WD-40 isn't a very powerful penetrant. PB blaster is much better.

Just take the car out for a drive and get the exhaust hot. It should get hot enough up by the cat to help free up the bolts.
View photos of this member's car 

Reply With Quote
Old 11-01-2009, 10:05 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #4 (permalink)
Proven Member
 
snakeyes711's Avatar
From: W-S, North Carolina
Registered: Feb 2009
Tech Posts: 422
Classifieds Rating: 2
Reputation: snakeyes711 is an unknown
dude those bolts are there for life! lol when steel rusts it expands. Time to get a few cut off discs from lowes. Then get some stainless hardware while your at it, it'll last longer. When I do my catback exhaust, I'm going to cut the bolts off the cat, and use the old flange as a pattern on some stainless, and weld new flanges on first before I bolt it up.

Reply With Quote
Old 11-01-2009, 10:32 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #5 (permalink)
DSM N/T Moderator
 

VelocitąPaola's Avatar
From: Ft. Lauderdale/Bos, Florida
Registered: Jun 2005
Tech Posts: 3,610
Photos: 21
Classifieds Rating: 6
Reputation: You can trust this leader of the site
Quote:
Originally Posted by 2GEEZEY View Post
Okay this is killing me. I have a brand new shiny catback and im trying to get my stock exhaust off. Ive wd40'd the s*** out of them and banged and done pretty much everything. My next idea is borrowing a angler grinder from a friend and going to try that.

what else should i do? help!!!!!!!!!!!!!
You've already identified your two main problems: WD-40 and "banging." Like My1GLaser said, PBlaster is probably a better penetrant than WD-40. Also, banging and hammering on the bolts won't get you anywhere. You need more leverage. Use a 6-point (not 12-point) socket and a two foot length of copper or steel pipe over the handle of your ratchet.

They'll come out... just soak them well with PBlaster several times and increase your leverage.


____________________________
-Paul
Visit VelocitąPaola's homepage!  View photos of this member's car 

Reply With Quote
Old 11-01-2009, 12:01 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #6 (permalink)
Proven Member
 
From: Bartlett, Illinois
Registered: Aug 2009
Tech Posts: 46
Photos: 3
Classifieds Rating: 0
Reputation: 2GEEZEY is an unknown
im just going to cut the whole damn thing off. I have new bolts and hardware, gaskets everything. So it doesnt matter if i keep ANYTHING from the stock exhaust.

I just want the new one on so bad. it looks so sweet haha
View photos of this member's car 

Reply With Quote
Old 11-01-2009, 12:09 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #7 (permalink)
Proven Member
 
From: Virginia Beach, Virginia
Registered: Aug 2008
Tech Posts: 57
Classifieds Rating: 0
Reputation: Blaze2gDSM is an unknown
I know how ya feel man have a shiny 3" downpipe in my room but haven't bought the rest of the exhaust yet to install it. I know when I removed my exhaust to remove the oil pan my bolts were ruined. I had to take the whole exhaust off in one piece instead of just the downpipe. Your best bet is a cut-off wheel and if you are re-using the downpipe then a drill or a good punch to get the remaining bolt pieces out of the flange.

Reply With Quote
Old 11-01-2009, 12:34 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #8 (permalink)
Proven Member
 
From: Bartlett, Illinois
Registered: Aug 2009
Tech Posts: 46
Photos: 3
Classifieds Rating: 0
Reputation: 2GEEZEY is an unknown
yeah thats what I'm going to do. thank alot guys for the help!!!!!
View photos of this member's car 

Reply With Quote
Old 11-01-2009, 12:41 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #9 (permalink)
Proven Member
 
snakeyes711's Avatar
From: W-S, North Carolina
Registered: Feb 2009
Tech Posts: 422
Classifieds Rating: 2
Reputation: snakeyes711 is an unknown
Quote:
Originally Posted by 2GEEZEY View Post
im just going to cut the whole damn thing off. I have new bolts and hardware, gaskets everything. So it doesnt matter if i keep ANYTHING from the stock exhaust.

I just want the new one on so bad. it looks so sweet haha
For sure, after expending massive energy they will probably just break,a nd you'd wished you'd just cut them off.

Reply With Quote
Old 11-01-2009, 01:04 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #10 (permalink)
N/T DSM Wiseman
 

Locke's Avatar
From: Elkhart, Indiana
Registered: Jan 2005
Tech Posts: 2,251
Blog Entries: 2
Photos: 17
Classifieds Rating: 0
Reputation: You can trust this leader of the site
I just cut the fasteners.


____________________________
-Locke
'99 OZ Eclipse
View photos of this member's car  View this member's Blog 

Reply With Quote
Old 11-01-2009, 09:22 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #11 (permalink)
Proven Member
 
dsmking101's Avatar
From: ????, Massachusetts
Registered: May 2009
Tech Posts: 76
Classifieds Rating: 0
Reputation: dsmking101 is an unknown
deff go with what VelocitąPaola said thats deff helps trust me i just went thew the same thing

Reply With Quote
Old 11-01-2009, 09:27 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #12 (permalink)
Proven Member
 
From: spanish fork, Utah
Registered: Jun 2009
Tech Posts: 103
Blog Entries: 2
Photos: 9
Classifieds Rating: 0
Reputation: lzertrbo is an unknown
same problem with my car i cut the head of the bolts off
View photos of this member's car  View this member's Blog 

Reply With Quote
Old 11-02-2009, 12:28 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #13 (permalink)
New Member/Lurker
 
From: rockledge, Florida
Registered: Jul 2009
Tech Posts: 22
Reputation: jamison2216 is an unknown
been havin the same problem, ive tried pentrating oil, an impact wrench, map gas, nothings worked, next step, grinder

Reply With Quote
Old 11-02-2009, 08:01 AM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #14 (permalink)
Proven Member
 
420a_turbo's Avatar
From: Omaha, Nebraska
Registered: Aug 2009
Tech Posts: 114
Classifieds Rating: 0
Reputation: 420a_turbo is an unknown
Quote:
Originally Posted by jamison2216 View Post
been havin the same problem, ive tried pentrating oil, an impact wrench, map gas, nothings worked, next step, grinder


Hate to break it to you, but if you are using PB's blasting fluid, MAP gas, an impact and a cheater bar( 2'-3') and you cant get it off there is something wrong with your approach...

Heat first untill glowing red hot. Let cool down and spray with blasting fluid. Heat again until red hot. Let cool down again but blast with fluid during cool down rather then when cooled.

Impact and go.

In really shitty scenarios I get the bolt glowing red hot, and after I turn off the gas torch(Very important) I use a bottle of canned air. Turn it upside down, and "Frost" the now glowing red bolt. Shit will pop, and crackle but for sure-no two ways about it-it will come loose. You might have to do this 2-3 times, but it will always work!

Good Luck!!

-J

Reply With Quote
Reply


Bookmarks

Thread Tools

 

Similar Threads
Thread Thread Starter Forum Replies Last Post
Rusted bolts TALONHEARTBREAK Tuning & Engine Management 2 07-28-2004 05:47 PM
Rusted bolts TALONHEARTBREAK Bolt-on Tech 2 07-28-2004 05:40 PM
Rusted bolts Boosterpack4g63 Newbie Forum 6 04-17-2003 05:38 PM

» 2010 DSM Calendars
» DSM Mechanics Gloves
» Recent Blog Entries
Seat
by: Spdfreak

Update 4
by: Kevin TSI

Engine shots
by: Spdfreak

Best DEAL ever *Update*
by: 4Motion4g63

2.4 Liter G4CS build thread
by: Atuca
» Recent Tech Threads
Title, Username, & Date
96 GSX . Wow .Bad day
by: kurt fuhlbrigge
Holset Bolts loose?
by: fastfive0
power problem... please help!
by: TeclipseFTW
GVR4- Finally hit the 10's to end the season
by: Nate Crisman
anybody know where this wire goes?
by: kneipperk
» Latest Gallery Photo
User slowjontsi
» Advertisement
» Current Poll
What will you be buying soon?
DSM Calendar - 34.78%
8 Votes
18 Votes
7 Votes
Total Votes: 23
You may not vote on this poll.
Powered by vBadvanced CMPS CMPS v3.2.1

All times are GMT -7. The time now is 08:01 PM.

DSM Forums | Pontiac Solstice/Saturn Sky Forums

© 2009 SPEEDtuners Network, LLC All Rights Reserved

Search Engine Optimization by vBSEO 3.3.1