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420A Bolt-on Tech Intake, exhaust, ignition, fuel system, cooling, etc - specific to 2G N/T DSMs. New Members must limit their 420A tech posts to this forum.

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Old 05-27-2008, 09:41 AM   #1 (permalink)
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Cranksprocket will not move

I have read other posts about removing the crankshaft pulley on a 420a, but nobody else seems to have a problem with the crankshaft sprocket. I have fought with this thing forever and I can't get it to budge. Does anyone know any tricks? I have like 10 hrs in on trying to get this stupid sprocket off. I used a harmonic balance puller and it's so tight that I broke one of the (hard to find, 6mm) bolts off in the sprocket. I chipped a piece on it so now I have to buy a new one (which I haven't been able to find but on one shady website). I am thinking of anialating it to get it off. Any Ideas? I have to hurry and finish this job.
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Old 05-27-2008, 12:26 PM   #2 (permalink)
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Try using a 5-ton 3-jaw puller to get it off. I had to resort to that tool when I took mine off. Was on there VERY tight.


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Old 05-27-2008, 07:20 PM   #3 (permalink)
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Originally Posted by redlineclipse View Post
I have read other posts about removing the crankshaft pulley on a 420a, but nobody else seems to have a problem with the crankshaft sprocket. I have fought with this thing forever and I can't get it to budge. Does anyone know any tricks? I have like 10 hrs in on trying to get this stupid sprocket off. I used a harmonic balance puller and it's so tight that I broke one of the (hard to find, 6mm) bolts off in the sprocket. I chipped a piece on it so now I have to buy a new one (which I haven't been able to find but on one shady website). I am thinking of anialating it to get it off. Any Ideas? I have to hurry and finish this job.
I actually drilled and tapped mine to a bigger bolt. I cant recall the size right now. I used one of those pullers that look like a chicken foot


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Old 05-27-2008, 07:22 PM   #4 (permalink)
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http://mytoolchest.com/Product_Images/OTC/OTC-518_1.jpg
like that one


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Old 05-27-2008, 07:50 PM   #5 (permalink)
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Originally Posted by totaleclipse_05 View Post
Try using a 5-ton 3-jaw puller to get it off. I had to resort to that tool when I took mine off. Was on there VERY tight.


Are you thinking of the right part? It's virtually impossible to use a 3-jaw puller without damaging the sprocket... the pulley, of course, is a different beast altogether.

Listen to EsiGoneT-Esi, that's the way to pull a sprocket. Use a large breaker bar or pipe for leverage and go slowly... it'll come.

Get in touch with your local Chrysler dealer for a new sprocket. They're cheap: $20 or so.


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Old 05-27-2008, 09:02 PM   #6 (permalink)
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Originally Posted by VelocitąPaola View Post


Are you thinking of the right part? It's virtually impossible to use a 3-jaw puller without damaging the sprocket... the pulley, of course, is a different beast altogether.

Listen to EsiGoneT-Esi, that's the way to pull a sprocket. Use a large breaker bar or pipe for leverage and go slowly... it'll come.

Get in touch with your local Chrysler dealer for a new sprocket. They're cheap: $20 or so.
Sorry, he mentioned crankshaft pulley in the first sentence so I overlooked the rest and figured that is what the thread was about.


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Old 05-27-2008, 09:42 PM   #7 (permalink)
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I used one of those pullers that look like a chicken foot
It's a steering wheel or hub puller.


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