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Old 01-10-2008, 05:14 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #94 (permalink)
blcknspo0ln Offline
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From: Central, New Jersey
Registered: Jul 2003
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TB rebuild! I'm still waiting on new shaft seals from JNZ, but it's the same concept for putting it back together.

Remove the TPS and you get this, take the 10mm bolt out and don't lose the lock washer!


Here's a machv shaft seal


Switch to the other side of the TB where the cable ear is. Take a sharpy and make 2 lines on both sides of the springs, this way you know how many revolutions you need to go back to correct tension. Remove the 12mm bolt.


Just wiggle the ear off and the plastic under it:


Other side of the TB:
[IMG]

Now, find a phillips head bit that is the correct size for the bolts. These are a major PITA because they strip all of the time. The easiest way I've found to do this is with an electric drill. Use the drill and put all of your wait on the bolt before you start loosening it. This way theres little chance the bolt will strip. In my case, I put red loctite last rebuild and this is what I had to deal with .



Sucks. I drilled 2 holes with a #19 bit, so I could later tap with a 5 x .8 bit.


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~Tom
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