Welcome to DSMtuners - The Talon, Laser, and Eclipse performance enthusiast resource

















Login



See All DSMtuners Supporting Vendors
Go Back   DSMtuners > DSM Forums > General > Tech Article Archives > Articles: Turbo System & Intercooler

Reply  
 
LinkBack Thread Tools
Old 06-07-2008, 08:18 PM Show Printable Version Show Printable Version   Email this Post to a Friend Email this Post      #1 (permalink)
Proven Member
 
welfle18's Avatar
From: Norwalk, Ohio
Registered: Sep 2006
Tech Posts: 265
Photos: 7
Classifieds Rating: 1
Reputation: welfle18 is more helpful than not
Forge BOV fix

I purchased my Forge BOV about a year ago and finally did a boost leak test. Found out that it leaked like crazy from the base of the BOV where it attached to the UICP. I figured wow this is a pretty bad leak and did some searching around on the forums and found that Forge did a fix for the problem. After emailing them they sent me the new part to replace the faulty one. For anyone whose has this problem I am going to write up on how easy it was to fix.

The first thing that you must do is obvious, take out the BOV. I started the by removing the 6 bolts with a 3mm allen wrench.
Name:  DSCN0402.JPG
Views: 1250
Size:  120.9 KB
Pic with top off
Name:  DSCN0403.JPG
Views: 1521
Size:  118.4 KB
Now that you have all the internals out of the BOV you can flip it over. I used a pair of small needle nose pliers to stick in two holes to remove the faulty part.
Name:  DSCN0404.JPG
Views: 1230
Size:  119.8 KB
Name:  DSCN0405.JPG
Views: 1229
Size:  118.2 KB
Name:  DSCN0406.JPG
Views: 1219
Size:  119.0 KB
Picture with the base off
Name:  DSCN0407.JPG
Views: 1220
Size:  119.5 KB
This is the new part beside the faulty part. The reason the base leaks so bad is because of the two holes that go all the way through to the o ring. The new one only goes down half way.
Name:  DSCN0412.JPG
Views: 1210
Size:  119.5 KB
Now installation is just the reverse order of the removal. I have a few pics of the final installation. Just make sure when you get it all back together that you get you recirc and base lined up correctly and that your vacuum line is pointing in the correct direction. After the easy fix no boost leaks to be heard off. Hope this article helps those who have this problem.
Name:  DSCN0413.JPG
Views: 1204
Size:  118.8 KB
Name:  DSCN0414.JPG
Views: 1200
Size:  118.5 KB
Name:  DSCN0415.JPG
Views: 1195
Size:  118.6 KB


____________________________
Chad

Last edited by welfle18; 07-04-2008 at 07:14 AM.
View photos of this member's car 

Reply With Quote
Advertisement



To browse the forums without the advertisements above, Login/Register
Reply


Bookmarks

Thread Tools

 

Similar Threads
Thread Thread Starter Forum Replies Last Post
This Forge BOV for me? dsmzoom Newbie Forum 5 10-22-2007 08:47 AM
Forge BOV flutter DSMcamaro Bolt-on Tech 33 10-15-2007 08:00 AM
Forge BOV CanadianTSi Bolt-on Tech 24 09-10-2007 07:44 AM
Forge BOV 90AWDTalon Turbo System Tech 5 08-26-2006 11:04 AM
Forge BOV MNGSX Bolt-on Tech 1 07-31-2003 10:32 PM

» 2010 DSM Calendars
» DSM Mechanics Gloves
» Recent Blog Entries
Seat
by: Spdfreak

Update 4
by: Kevin TSI

Engine shots
by: Spdfreak

Best DEAL ever *Update*
by: 4Motion4g63

2.4 Liter G4CS build thread
by: Atuca
» Recent Tech Threads
Title, Username, & Date
50 trim exhaust housing swap??
by: brtmsx
boost and alarm question
by: 95'RS-T
Big problem need help asap
by: Niteninja01
97 eclipse BOV
by: mitsukid124
1995 eagle talon tsi awd pulling the engine
by: icet34
» Latest Gallery Photo
User 1fast97gsx
» Advertisement
» Current Poll
What will you be buying soon?
DSM Calendar - 36.36%
8 Votes
17 Votes
7 Votes
Total Votes: 22
You may not vote on this poll.
Powered by vBadvanced CMPS CMPS v3.2.1

All times are GMT -7. The time now is 04:20 PM.

DSM Forums | Pontiac Solstice/Saturn Sky Forums

© 2009 SPEEDtuners Network, LLC All Rights Reserved

Search Engine Optimization by vBSEO 3.3.1