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87 Galant RalliArt 2.0TURBO 4G63BT

Posted by tomica93, Oct 29, 2013

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  1. GST with PSI

    GST with PSI DSM Wiseman

    1,795
    1,278
    Joined Jul 27, 2005
    San Diego, California
    Amazing work!
     

    Street Build 24K  17  143

    1991 Mitsubishi Galant VR-4
    12.030 @ 119.39 · Galant VR-4

    458  17

    1982 Yamaha Virago
    rwd · manual · Misc Vehicles

    Street Build 5K  74

    1992 Mitsubishi Galant VR-4
    awd · manual · Galant VR-4
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  2. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Little update, trunk is completed, also an interior and the doors, every little thing was polished, galvanized bolts etc, it takes a lot of time for that (for doors I have spend 2weeks of every day work)

    1849%20Large_zps6jmvd0er.jpg

    1842%20Large_zpshotp5ody.jpg

    1843%20Large_zps8saq9c2e.jpg


    Side skirts are ON :D

    1910%20Large_zpsb2jt0izm.jpg

    Interior COMPLETE

    1929%20Large_zpsu0azfqkh.jpg

    1934%20Large_zpstikzfheu.jpg


    Front light renewd , galvanised bolts etc.

    1874%20Large_zpspyntxfck.jpg
     
    GST with PSI and miliman13 like this.
  3. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Got some time to finish my custom made mud flaps, base design was for an EVO6

    1942%20Large_zpsriyyzmuj.jpg

    1969%20Large_zps4ugkyp7b.jpg

    And FRONT end finished, it looks so clean now, better than new :D

    here is the pic i like the most :D

    DSC06745%20Large_zpscozvbcs3.jpg

    DSC06717%20Large_zpsj4clwbsn.jpg

    DSC06734%20Large_zpsjn2ucckb.jpg

    DSC06761%20Large_zpsysisuevz.jpg

    DSC06750%20Large_zpsye1qmhmq.jpg


    And one with all lights ON

    2103%20Large_zpswy1kunur.jpg
     
    Black95TSIawd and GST with PSI like this.
  4. pimpy rider

    pimpy rider Proven Member

    128
    19
    Joined Mar 27, 2009
    Saskatoon,
    so cool! i just bought a 88 dodge colt sedan. its the same body but totally different front clip, and rear bumper. its a pretty sweet old car. i might sell, or swap it. already have a swapped colt, but seeing this one makes me want to keep it
     
  5. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    well Galant body doesnt have anything with the colt lancer

    everything is much bigger, stronger and luxurious than Colt sedan
     
  6. pimpy rider

    pimpy rider Proven Member

    128
    19
    Joined Mar 27, 2009
    Saskatoon,
    15034A25-ECD0-4208-8A93-87DFFC307862.jpg
    upon closer inspection, i see they are completely different!
     
  7. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Time for new exhaust full 70mm exhaust, with electric cutout on the rear muffler ( for quieter and louder mode), and polished 80mm exit

    2115%20Large_zpsbbswv0dr.jpg

    2117%20Large_zps46wbyi3o.jpg

    So here is my design

    two pipes through the rear muffler (bigger one(70mm on the electric cutout side, without holes on it), and smaller one (60mm, where gasses are going when cutout is closed(with holes in it, so the muffler can absorb sounds)
    remember , the angle of those two pipes is very important, the bigger angle you got, the louder car will be when the cutout is opened

    2118%20Large_zpsfwyrbzax.jpg

    2126%20Large_zpsfilyhg3j.jpg

    2132%20Large_zpsuiipvbce.jpg

    2123%20Large_zpsbglu0ren.jpg



    Next thing to do is to port a turbo housing, this needs to be done to prevent boost creep, here it is how it looks before and after around wastegate

    2007%20Large_zpsxxgthoz3.jpg

    2062%20Large_zpsan64fwcs.jpg

    2010%20Large_zpsl23rlkjy.jpg

    2061%20Large_zpszuavhpcd.jpg



    Later i had problems with a hot air when boosting. As the car still isnt mapped, and its in brake in proceduree hot air is allready a problem, so it would be big problem during the mapping

    So i got almost a brand new intercooler from EVO10

    IMG_4185%20Large_zps0axwnd1n.jpg

    And one video how electric cutout work(sounds)
    this is without middle muffler, so basically when electric cutout is opened it simulates straight pipe

    [video=youtube;30WK_nj8n_c]
     

    Attached Files:

    faqinshiet and buddahboost like this.
  8. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Intercooler fits perfectlly

    it is 3times bigger than the old one

    DSC05222%20Large_zpsaunspng7.jpg

    IMG_4318%20Large_zpsp64kical.jpg

    oil cooler was also relocatted

    here how the intercooler looks after redoing the pipes, also a SPAL fan was added for better cooling

    IMG_4431%20Large_zpsbo39iglb.jpg

    IMG_4429%20Large_zpsf564glp7.jpg

    Electronic boost controller is installed also

    IMG_4519%20Large_zpsgf1icime.jpg


    and i got a throttle body from an evo8, much better and faster TPS and ISC sensors

    IMG_4954%20Large_zpsruizmb5w.jpg
     
  9. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Next, i had to make adapter for ISC to the Eclipse/ early EVO installation

    also i had boost leaks on throttle body, and on the outlet of a turbo, so a new flange has been made

    IMG_4417%20Large_zpsjmgfhf8f.jpg

    Rebuild kit for throtle body

    IMG_4913%20Large_zpsdje0ahmj.jpg

    IMG_5760%203_zpsm0egx8on.jpg

    IMG_6893_zpsm1qhekt0.jpg


    Next i got very lucky and found a brand new middle blend for redesign version complete with instructions and install hardware

    IMG_4776%20Large_zpsig7ee1he.jpg

    also i got a brand new right tail lamp

    IMG_4771%20Large_zpsxuin2rx3.jpg

    IMG_4765%20Large_zps7q4b4iqo.jpg

    to me looks much better with it :)

    IMG_5037%20Large_zpsb6joenfj.jpg
     
    miliman13 and GST with PSI like this.
  10. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    another CRASH, fortunately a very light one, Opel didnt pass well haha

    IMG_5331_zpsir6f4b4r.jpg

    IMG_5329_zpsltrcyoit.jpg

    All repaired now :)

    IMG_5604_zpsdixmcfe9.jpg

    IMG_6205_zpsywtsdond.jpg

    one with mine second Sapporo with ECS (Electronic controlled suspension)

    IMG_6284_zpsrjboi2eb.jpg

    nice turnup one evening

    IMG_5187_zpswxwp92nc.jpg

    and meeting with a friend of mine (normal vs RalliArt)

    IMG_5058_zpsuewygnsq.jpg

    IMG_5046_zpst4y1yqs1.jpg

    next thing i got is pieces for suspension upgrade

    much larger holder bracket for front subframe

    IMG_5987_zpsiiaihgle.jpg

    and poly bushings for front end

    IMG_6588_zps7cag5vkc.jpg
     
  11. RipperXX

    RipperXX Proven Member

    3,152
    143
    Joined Feb 23, 2003
    Royston, Georgia
    THAT is an awesome build. I have a question about the origins of that AMG spark plug cover though, any history or details?

    congratulations on the build, I hate that it got hit twice, that must have sucked.

    (short story) after I got my talon painted, I was backing out after looking all around in a local grocery store parking lot and some granny in her van whipped around the corner and into my rear passenger corner, I was far less than happy. But almost laughed when I bore witness to the damage, some scuffs and her vans white paint on my car was all it did to the Talon, her vans front passenger fender on the other hand, was caved in pretty badly. Got to love 80's-90's cars. Lighter than modern cars, and stronger too!
     

    Street Build 3K  10  9

    1990 Eagle Talon TSi AWD
    13.476 @ 105.48 · 1G DSM
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  12. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    thank you

    AMG cover i got from one guy from US, also i got a spare one from New Zealand :)
     
  13. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    And finally mapping day

    Results are 313hp and 395Nm
    Finished on 1.3bar boost

    IMG_6920_zpsgkpxhszg.jpg

    IMG_6918_zps0bum1mlw.jpg

    IMG_6940_zpsrtngrf81.png

    IMG_6941_zpstjdhs2qj.png
     
    GST with PSI likes this.
  14. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Lets post a few updates

    next thing for deal with was suspension and handling


    Suspension was original, but all springs are worn out and old, rear shocks were leaking, and also the car was too soft to handle that kind of power so i upgrade it to much better level

    Ive bought Cusco street ZERO coilovers for Lancer EVO III

    car handles much much better in corners, over the holes its almost like stock suspension, over the speed bumps you have to be little gentle , overall very good coilover

    IMG_7536_zpsip4ezuba.jpg

    Also got the powerflex camber bolts as the car sits little lower now

    IMG_8377_zpshvmlzjqv.jpg

    Got new oem bumper indicator lens

    IMG_8314_zpsltcaswkg.jpg

    Then the next problem was grip, i had only 2 and a half years old tyres but they didnt have grip at all

    So i bought new tyres Continental Contisportcontact 5 215/45/17, also as I will upgrade the brakes i need new wheels that are the same dimensions (17" , 7J , ET40) but with flatter spokes
    that means more space for bigger brake calipers, luckily i found Superleggeras which are 4kg lighter than previous wheels EACH! and also they have 1,5cm more space for brake calipers

    IMG_8721_zpsiws04gpt.jpg

    Cleaned up the wheels, waxed them, got new central rings 67,1mm and new lug nuts

    IMG_8731_zps9afqyyhd.jpg

    And ready to fit on a car

    IMG_8759_zpsnui1trwr.jpg

    Results are awesome, lighter steering wheel (as each wheel is lighter for 4kg), and much more grip, which allows me to run full boost in second gear afer 5000rpm

    DSC02501_zpsr8s4lx8f.jpg


    Also getting the parts for next work

    new tie rods, new tie rod ends, new boots, new front bearings, new CV joints

    IMG_9136_zpsjdmikgya.jpg
     
  15. GST with PSI

    GST with PSI DSM Wiseman

    1,795
    1,278
    Joined Jul 27, 2005
    San Diego, California
    This thing is pimp. Keep the updates coming!
     

    Street Build 24K  17  143

    1991 Mitsubishi Galant VR-4
    12.030 @ 119.39 · Galant VR-4

    458  17

    1982 Yamaha Virago
    rwd · manual · Misc Vehicles

    Street Build 5K  74

    1992 Mitsubishi Galant VR-4
    awd · manual · Galant VR-4
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  16. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Next update, got the brakes, 4pot brembos with braided steel lines and 320mm discs

    IMG_9173_zpsnyykvzxg.jpg

    redrilled discs to 4x114,3 and test fit, it fills up the 17" nicely

    IMG_9833_zpsdqequumv.jpg

    got new front bearing in, and also polyurethane on arms

    IMG_9270_zpsfzofiflh.jpg

    IMG_9271_zps2qquzu93.jpg

    Custom made heavier springs for trunk opening, as the factory didnt design it for trunk spoiler, now the trunk hood sits up alone :)

    IMG_9803_zpsqxgrpdzi.jpg

    Another gearbox from 2.4 Galant is in with lower miles on it

    also installed new OEM shaft seals

    IMG_9316_zpsct4veabe.jpg

    new clutch disk material

    IMG_9312_zpspkdrq45h.jpg

    also new braided steel line for the slave clutch cylinder, you can see how worn out is the old one

    IMG_9531_zps2vuhxgtz.jpg

    and new slave clutch cylinder

    IMG_9315_zpsubhz9hgg.jpg
     
  17. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Disassembled front subframe

    IMG_0022_zpswpfkjcwy.jpg

    Some new parts

    IMG_0478_zpswysy0k9v.jpg

    Took out the bushings front front subframe, they were in really bad condition, as you can see on the picture, new oem ones are ready to pop in

    IMG_0029_zps0nsf5u3r.jpg

    also new stoppers

    IMG_0479_zpszune6sep.jpg

    IMG_0481_zps291uzw76.jpg

    New gasket for fuel sender unit

    IMG_0708_zpsr0trr40f.jpg

    New grommet for hood pin

    IMG_0709_zpsmbp0jstb.jpg

    Then i have to install new seals in the steering rack, and also new rod ties, rod tie ends and new boots

    IMG_0307_zps1u2rkvre.jpg

    IMG_0468_zpsamtnxqku.jpg


    New boot for steering rack

    IMG_0707_zps8cu4r2ev.jpg


    Dont have picture when shafts were finished, but painted them to OEM colour

    IMG_0310_zpsdaqoba5u.jpg

    Painted brackets for front subframe

    IMG_0743_zpsyvl7lt8k.jpg

    Installed and painted slave clutch cylinder

    IMG_0837_zpsti8nd4sz.jpg

    Custom made full rubber front engine mount

    IMG_0452_zpscwgit0yg.jpg

    Polyurethane SuperPro bush on sway bar

    IMG_0739_zps9inpxjpj.jpg

    Finally made an adapter for EVO ISC to DSM wire installation

    IMG_0841_zpslnfrmlth.jpg
     
    faqinshiet, buddahboost and EGLTAWLN like this.
  18. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Assembled complete front subframe, car really drives fantastic now, no sounds at all, and brakes, AWESOME, it has the stopping power now

    also to make it a little softer i have made custom springs, front 5,6kg/mm and rears 3,5kg/mm

    IMG_9807_zpslxztqm60.jpg

    Calipers refurbed, new, bolts, paint and stickers, little before/after

    IMG_9602_zps0qqttz28.jpg

    IMG_0877_zps7ad7twaz.jpg

    IMG_9601_zpshzb45siq.jpg

    IMG_0880_zpszka0env0.jpg

    It fitted very nice :D

    IMG_0890_zps5zcrm4kw.jpg

    New blood

    IMG_0862_zpsqe4yldf8.jpg

    At the geometry service

    IMG_0913_zps4nhozvjp.jpg

    IMG_0916_zpsoj5lntk7.jpg


    And got the fluidampr crank pulley & ARP bolts

    IMG_0921_zpseugxjgq7.jpg
     
  19. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Few more updates

    new rear steel brake feed lines

    IMG_1053_zpsscuwuiz4.jpg

    installed fluidampr crank pulley, and also new Gates, alternator and power steering belt

    IMG_1066_zpss946swb0.jpg

    looks good underneath now :)

    IMG_1068_zpse7pudo2l.jpg

    Got brand new OEM front grille

    IMG_1231_zpsool8rbcm.jpg

    IMG_1232_zpsrobyhz6n.jpg

    Adjustable rear dampers came in, Cusco, newer dampers, and also they are longer for 1cm, which means a little more street friendly

    IMG_1913_zpsroo8ilep.jpg

    Comparasion to a non adjustable CUSCO

    IMG_1994_zpsndjdwgyy.jpg

    and one nice pic from the petrol station

    IMG_1076_zpsgigiij0x.jpg
     
  20. Morphius

    Morphius DSM Wiseman

    1,336
    41
    Joined Jun 9, 2003
    M-Town, Michigan
    Great build. One of my favorites. The exhaust cutout with the muffler is totally sweet!
     
  21. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    thanks. yeah cutout thing is pretty cool. as i use my car for holiday trips also. And i want my car for multipurpose use. Not only for street racing
     
  22. godschylde777

    godschylde777 Proven Member

    237
    250
    Joined Jun 3, 2009
    houston, Texas
    I love this car. I have 1341/2000 91. I have not touched it yet, as I am busy with the Talon. However I cant wait to get started.
     
    godschylde777

    1K  0

    1997 Eagle Talon TSi AWD
    manual · 2G DSM
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  23. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Little update, havent been working on a car. I was driving it for a change, done over 3000km over the last 3months

    In front of Pula Arena

    IMG_1092_zpsb71lknul.jpg

    then i was on a oldtimer meeting, with my dad(green 4gen Galant), and a good friend of mine with his RalliArt version also in white. That was a pretty cool sight

    IMG_1501_zpsmzmn0bjx.jpg

    IMG_1496_zpswrpixq2u.jpg

    IMG_1629_zpsx9sznglw.jpg

    IMG_1896_zpsyo9j4rxc.jpg

    And some better photos of mine car :)

    IMG_1586_zpsehwoshsj.jpg

    IMG_1554_zpscwtlaadp.jpg

    IMG_1582_zpsnnyntevb.jpg

    IMG_1560_zpsmlmh6lna.jpg

    IMG_1546_zpsqvz6urrs.jpg

    IMG_1584_zps6svfelhb.jpg
     
    Operate, Marcel, miliman13 and 2 others like this.
  24. tomica93

    tomica93 Probationary Member

    13
    53
    Joined Aug 22, 2013
    Zagreb, Europe
    Couple more updates

    Crankpreassure was next thing to deal with, no more oil dip stick popping out and inlet on turbo is now dry :)

    so I have made a custom valve cover, drilled a much larger hole, and weld bigger fitting, removed PCV valve and also put a bigger one, but left the thread in case i will want to return PCV :)

    after that, professional coat was apllied

    IMG_2223%20-%20Copy_zpstfx8gn3b.jpg


    difference between holes

    IMG_2250%20-%20Copy_zpsdknlgalu.jpg

    New oil Catch can and silicone hose

    IMG_2245%20-%20Copy_zpsaivobduo.jpg



    Then few shots from the sea and driving :)

    IMG_2932%20-%20Copy_zpstpgwmeyp.jpg

    IMG_2972%20-%20Copy_zpsfdje4hyx.jpg

    IMG_2975%20-%20Copy_zpsnweaev8x.jpg

    IMG_4244_zpsxrzkcsdx.jpg

    IMG_4247_zpsf3x2oqci.jpg

    Then got new silicone clear hose for washerfluid line, so I have replaced an old ugly one :)

    IMG_4401_zps90hdaajw.jpg

    IMG_4406_zpsem7wprub.jpg


    Thats all for now :)
     
    dsmcrzy and GST with PSI like this.
  25. 94awdcoupe

    94awdcoupe Proven Member

    1,174
    186
    Joined Nov 6, 2004
    tampa, Florida
    wow on that breather size.. "I like em big"
     

    Street Build 3K  0

    1994 eagle summit wagon JDM RVR swap
    automatic · 4G63t Swapped

    Street Build 3K  0

    1993
    manual · 4G63t Swapped
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    Operate likes this.

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