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  1. JayRome

    ZR4 (RIP) to VR4 Build...

    Have done about 100km's around my area to bed in the brakes, and they are scarily strong.Need to do the final brake bleed and re torque bolts and nuts.
  2. JayRome

    ZR4 (RIP) to VR4 Build...

    oh, i hope so ;) testing will be fun...
  3. JayRome

    ZR4 (RIP) to VR4 Build...

    Rear brake upgrade V2Custom machined 350mm discs Custom 190mm hand brake assembly VAG group rear 4 piston calipers (matches the front 6 piston calipers) Stock brake lines fit fine E brake cable re used from last set up, from an evo8 Custom braket to suitOld set up: Mitsu GTO/3000GT 296mm...
  4. JayRome

    ZR4 (RIP) to VR4 Build...

    Making the front end more efficient for cooling..forcing as much air as I can into the intercooler then the radiator.Moved the oil cooler to the side with its own air feed from the factory fog light opening.
  5. JayRome

    ZR4 (RIP) to VR4 Build...

    Thanks! I do miss the hatch, it was with me for so long... I don't think its in me to keep something stock and I think the engineering keeps my sanity at bay...
  6. JayRome

    ZR4 (RIP) to VR4 Build...

    have been chasing a cooling isssue and realised that the only difference between the VR4 and the ZR4 were the bumpers... so here we go...Took off 5.1kg of weight off the front bumper reoAlloy air dam and some plastic garden edging to blend it all in....
  7. JayRome

    ZR4 (RIP) to VR4 Build...

    Its been a while. New location and waiting for garage to get built.Evo X wheels (surprisingly hard to find for sale in Aus)Testing 6 piston caliper clearanceFresh coat of paint225/40R18 tyresFitment: approx 10mm tolerance from rim barrel to caliper and 4mm from caliper to...
  8. JayRome

    DIY Supercharger 4G63...(warning lots of photos..)

    All I could find:Youtube link still works:
  9. JayRome

    DIY Supercharger 4G63...(warning lots of photos..)

    unfortunately thanks to photobucket kicking the bucket years back and my old Western Digital hard drive shitting it self not long after..... I have lost almost all the photos... i'll try and dig up some, but no promises..
  10. JayRome

    ZR4 (RIP) to VR4 Build...

    Unfortunate rust repair....Filled the centre carrier bearings in using a 2-part silcone mix with a shore 45a hardness. Should hopefully stop the slop in the drive line.
  11. JayRome

    ZR4 (RIP) to VR4 Build...

    :)Had to down grade brakes from my 6piston Porsche calipers, back to Evo 4piston calipers to clear Evo 7 wheels.6X9 rear shelf adaptors, bolts into stock grill location no need to cut shelf (can be put back to stock)
  12. JayRome

    ZR4 (RIP) to VR4 Build...

    3.5" exhaustThrottle cable resize and BOV installed
  13. JayRome

    ZR4 (RIP) to VR4 Build...

    Thanks!Driveline assemblyWiring cleanup
  14. JayRome

    ZR4 (RIP) to VR4 Build...

    Airbox with MAF adaptor and 6" pod and air damIntake pipe and hotside intercooler pipeCoolant overflow tank
  15. JayRome

    ZR4 (RIP) to VR4 Build...

    Fabrication: Intercooler Aeroflow 300x600x75mm Extremely short cold side pipeRadiator from a VW with twin 8" fans and alloy shroud. Silicone hoses and modded inlet for swirl pot.Electric power steering installed
  16. JayRome

    ZR4 (RIP) to VR4 Build...

    Id start a new build thread, but the cars are connected so lets just continue this one....Lets begin... how it looked:Pretty much stripped and swapped everything over. Rebuilt the HVAC system with new foam and clean insides, ripped out the old climate control and A/C and replaced with...
  17. JayRome

    ZR4 (RIP) to VR4 Build...

    Forgot to update this....September 2021 the car was involved in a head on crash (the other drive "didnt see us, and turned directly in front of us at speed). We are fine but the car is a write off (A pillar moved about an inch back)Luckly I have a back up car that will be a new project...
  18. JayRome

    ZR4 (RIP) to VR4 Build...

    Paint and finish Bled the brakes, initial feel is like stock with a lot more bite. Still need to bed brakes in and test more.
  19. JayRome

    ZR4 (RIP) to VR4 Build...

    Hand brake completeExtended hand brake adjuster and fabricated adaptorsBoredom continues...Porsche 6piston caliper Custom brackets Stock lines seems to fit 350mm Evo X rotors (reused from an old project)CTSV 4piston vs Porsche 6PistonCustom bracketsStock lines surprisingly...
  20. JayRome

    ZR4 (RIP) to VR4 Build...

    Hand brake cable: From a CT9a Evo It is annoyingly just short, nothing a machined spacer cant fix. Uses all factory mounting pointsJust waiting on new brake pads to arrive.
  21. JayRome

    ZR4 (RIP) to VR4 Build...

    Cheers mate.I dont actually, i'll probably take one once I get it back on the floor.
  22. JayRome

    ZR4 (RIP) to VR4 Build...

    Handbrake set up.. CT9a hand brake assembly modified to bolt onto stock galant rear trailing arm.Need to figure out hand brake cables.(will update more photos later on) Stock ct9a complete rear hubMock upMachiningTest fitting
  23. JayRome

    ZR4 (RIP) to VR4 Build...

    Brake upgradesMaster cylinder: GTO/3000GT Twin turbo 1-1/16" masterFront: Evo 8 Brembo's on the front (fairly normal upgrade) Custom brackets Winmax W3's Unknown 320mm slotted rotorsRear: (there is a kit for a brembo rear upgrade, but that requires welding and spacing the hub out...
  24. JayRome

    ZR4 (RIP) to VR4 Build...

    Thanks mate.Current job is Plant Maintenance Engineer, but i don't have any qualifications on paper (worked my way up without schooling, all hands on etc, so many different jobs). I build other peoples cars on the side. I am a qualified massage therapist, it paid the bills and got me some...
  25. JayRome

    ZR4 (RIP) to VR4 Build...

    Yeah..... I started that then gave up on making it track worthy. Way to much designing and memories to possibly wreck it. Turned it back into a cruiser and put the sound deadening back in. Now its just for pure shits and giggles for designs i want to try out, pure fun now.
  26. JayRome

    ZR4 (RIP) to VR4 Build...

    Got sick of the power steering whine on long drives, finally moved the pump further away from the fire wall. Routed the hotside pipe around the power steering pumps new location. Can't hear it in the car anymore.old positionnew location
  27. JayRome

    ZR4 (RIP) to VR4 Build...

    Rebuilding front vicsous lsd with thicker oilSeeing if I can rebuild VCU...
  28. JayRome

    ZR4 (RIP) to VR4 Build...

    It has been 10 years or so since i installed the reverse head for shits and giggles, was a budget build so reusing valves and springs etc was the go. Probably time I rebuild the head properly.Super Tech valves BC springs Switched from HKS 272 to GSC S1Checked over the pistons and rings...
  29. JayRome

    ZR4 (RIP) to VR4 Build...

    Pressure testing... found a leak, should have rebuilt it when i bought it many years agoNeed to remember to empty my muffler water more offten (yeah e85 can suck when you dont drive the car enough)Cut off a hotdog to see how it would sound.... still not loud.. Got bored and added a...
  30. JayRome

    ZR4 (RIP) to VR4 Build...

    Wheel upgrades: Lenso Venom3 18x10 +20 255/35R18 Falken's Lost 3kg a corner compared to previous set up
  31. JayRome

    ZR4 (RIP) to VR4 Build...

    Superchargers are getting harder to find around here, going towards a compoud setup.Also the BorgWarner S200's are really cheap these days, so a few ideas being tossed up.How ever buying a house soon might stop this for a while, so hopfully I get tuned before that happens :)
  32. JayRome

    ZR4 (RIP) to VR4 Build...

    Um basically.. i got.. bored? Ahahha... my other intercooler was just a freeby from a friend, and was fairly aged (paint made it look good) so it was time for an upgrade (thank you ebay sales).Design is due to space constraints, but its not as bad as you might think. I spent a few hours with a...
  33. JayRome

    ZR4 (RIP) to VR4 Build...

    Intercooler upgrade:
  34. JayRome

    ZR4 (RIP) to VR4 Build...

    I wanted to run all the Autometer Cobalt stuff to match my cluster, but the digital ones can be logged and more compact now days.. I might go back one day..
  35. JayRome

    ZR4 (RIP) to VR4 Build...

    cheers guys!Its funny that the original gauges are so ancient, they are actually Stewart Warner lol..
  36. JayRome

    ZR4 (RIP) to VR4 Build...

    Few photos from last meet before the virus thing hit..
  37. JayRome

    ZR4 (RIP) to VR4 Build...

    Its been a while... small update:Old gauge setup:New gauges Innovate and AutometerFlex fuel sensor for Gauge and future flex tuningRPM gauge adaptor: Previously running stock vr4/dsm original ignition system with dummy load to get my RPM gauge to work with Evo7 ecu with COP, but...
  38. JayRome

    ZR4 (RIP) to VR4 Build...

    I somehow had a warehouse all to my self.... decided to do a small photo shoot..
  39. JayRome

    ZR4 (RIP) to VR4 Build...

    Cheers gents!
  40. JayRome

    ZR4 (RIP) to VR4 Build...

    Its been a while...BOV moved right next to the Throttle, much sharper response through the gears..
  41. JayRome

    Help! Cant build any boost! used hx35 turbo, jm fab intake mani, and heavier wastegate springs

    Just from the above tells me that your external waste gate is stuck open. If you pinched the diaphragm, you would technically over boost as the boost pressure is what opens the waste gate.Block the external gate somehow, and see if you can hear the turbo spool while free revving the engine...
  42. JayRome

    ZR4 (RIP) to VR4 Build...

    finally getting to enjoy driving this around to meets and just anywhere really...2200cc injectors idle like stock on e85Also found out my fuel cell is fairly big... E85, tune is average, did 135km and gauge says i used just under 1/4 tank (also cruise control helps)Custom Cars and Coffee...
  43. JayRome

    ZR4 (RIP) to VR4 Build...

    Check PM's bro..
  44. JayRome

    ZR4 (RIP) to VR4 Build...

    So i ended up being interviewed about my car...www.Fullboost.com.auE85 upgradesCouldnt be bothered putting the rest of the 98ron into containersID2000'sRe-wire
  45. JayRome

    Best Shot of your DSM

  46. JayRome

    ZR4 (RIP) to VR4 Build...

    Cheers :)
  47. JayRome

    ZR4 (RIP) to VR4 Build...

    Rolling shots from a photographer friend..
  48. JayRome

    ZR4 (RIP) to VR4 Build...

    Extended wiper washer tank, shared with intercooler spray
  49. JayRome

    ZR4 (RIP) to VR4 Build...

    Finally got my Eterna Garnish after 5 years of looking...Added badge to Eterna grill....Downshift car meet Nov 2018
  50. JayRome

    ZR4 (RIP) to VR4 Build...

    Last bits... now time for a shake down before turning up the boostACL heat shield matting under the turbo shieldKiggly Racing HLA, surprisingly my upper drive train got quieterEvo 4-6 Valve cover, stronger than the e7-9 units ....
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